Rubber composition
AssigneeThe Yokohama Rubber Co., Ltd.
InventorsFumito Yatsuyanagi, Kazunori Ishikawa, Shuichi Fukutani
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Abstract
A rubber composition comprising a vulcanizable rubber, a reinforcing filler, a softening agent, and other reagents for rubber to which is added in a specific amount of a sulfur compound having the formula (I): —(SxR1)n— (I) wherein R1 represents an organic group, x is a number of 3 to 5 on average, and n is an integer of 1 to 100, or a specific sulfur compound (1) and sulfur (2), and optionally a thiazole base, sulfenamide base, thiuram base, and/or diothio acid base vulcanization accelerator (3).
Claims27
A vulcanized rubber composition comprising a vulcanizable rubber, a reinforcing filler, and a sulfur compound having the formula (I):
- —(SxR1)n— (I)
- wherein R1 represents an organic group,
- x is an average number of 3 to 5, and
- n is an integer of 1 to 100,
- wherein a ratio (VM/VD) is not more than 0.4, in which:
- a value VM is obtained from the degree of change before and after toluene swelling of the vulcanized rubber composition treated in a lithium aluminum hydride saturated tetrahydrofuran/toluene (ratio by volume 1/1) mixed solution using the formula (A):
- 7 VM = - 1 Vs · [ ln ( 1 - vr M ) + vr M + μ · vr M 2 vr M 1 / 3 - vr M / 2 ] wherein vr M = 1 - φ X M - φ ( A )
- wherein XM is the degree of change before and after toluene swelling (volume after toluene swelling/volume before toluene swelling)after treatment in a lithium aluminum hydride saturated tetrahydrofuran/toluene (ratio by volume 1/1) mixed solution,
- φ is the volume percentage of the reinforcing filler in the rubber composition,
- Vs is the molecular volume of toluene,
- μ is the rubber•toluene interaction coefficient, and
- vrM is the volume percentage of rubber in the swelled rubber after treatment in a lithium aluminum hydride saturated tetrahydrofuran/toluene (ratio by volume 1/1) mixed solution) and a value VD is obtained from the degree of change before and after toluene swelling of the vulcanized rubber composition treated in a propane-2-thiol (0.4 mol/l)/piperidine (0.4 mol/1) added tetrahydrofuran/toluene (ratio by volume 1/1) mixed solution using the formula (B):
- 8 VD = - 1 Vs · [ ln ( 1 - vr D + M ) + vr D + M + μ · vr D + M 2 vr D + M 1 / 3 - vr D + M / 2 - ln ( 1 - vr M ) + vr M ) + μ · vr M 2 vr M 1 / 3 - vr M / 2 ] wherein vr D + M = 1 - φ x D + M - φ ( B )
- wherein XD+M is the degree of change before and after toluene swelling (volume after toluene swelling/volume before toluene swelling)after treatment in a propane-2-thiol (0.4 mol/l)/piperidine (0.4 mol/l) added tetrahydrofuran/toluene (ratio by volume 1/1) mixed solution and
- vrD+M is the volume percentage of rubber in the swelled rubber after treatment in a propane-2-thiol (0.4 mol/l)/piperidine (0.4 mol/l) added tetrahydrofuran/toluene (ratio by volume 1/1) mixed solution
A vulcanized rubber composition comprising 100 parts by weight of a vulcanizable rubber, a reinforcing filler, and a sulfur compound (1) having the formula (I):
- —(SxR1)— (I)
- wherein, R1 represents an organic group,
- x is an average number of 3 to 5, and
- n is an integer of 1 to 100 in an amount of not more than 20 parts by weight, or the sulfur compound (1) and sulfur (2) in a ratio by weight (1)/(2) of at least 0.5 and in a total weight of (1)+(2) of not more than 20 parts by weight, vulcanized by compounding at least one vulcanization accelerator (3) selected from the group consisting of a thiazole base, sulfenamide base, thiuram base, and diothio acid base accelerators in an amount so as to give a ratio by weight [(1)+(2)]/(3) of not more than 2.2, wherein
- a value VM is obtained from the degree of change before and after toluene swelling of the vulcanized rubber composition treated in a lithium aluminum hydride saturated tetrahydrofuran/toluene (ratio by volume 1/1) mixed solution using the formula (A):
- 10 VM = - 1 Vs · [ ln ( 1 - vr M ) + vr M + μ · vr M 2 vr M 1 / 3 - vr M / 2 ] wherein vr M = 1 - φ X M - φ ( A )
- wherein XM is the degree of change before and after toluene swelling (volume after toluene swelling/volume before toluene swelling)after treatment in a lithium aluminum hydride saturated tetrahydrofuran/toluene (ratio by volume 1/1) mixed solution,
- φ is the volume percentage of the reinforcing filler in the rubber composition,
- Vs is the molecular volume of toluene, μ is the rubber•toluene interaction coefficient, and vrM is the volume percentage of rubber in the swelled rubber after treatment in a lithium aluminum hydride saturated tetrahydrofuran/toluene (ratio by volume 1/1) mixed solution,
- a value V[D+M] is obtained from the degree of change before and after toluene swelling of the vulcanized rubber composition treated in a propane-2-thiol (0.4 mol/l)/piperidine (0.4 mol/l) added tetrahydrofuran/toluene (ratio by volume 1/1) mixed solution using the formula (D):
- 11 V [ D + M ] = - 1 Vs · [ ln ( 1 - vr D + M ) + vr D + M + μ · vr D + M 2 vr D + M 1 / 3 - vr D + M / 2 ] wherein vr D + M = 1 - φ x D + M - φ ( D )
- wherein XD+M is the degree of change before and after toluene swelling (volume after toluene swelling/volume before toluene swelling)after treatment in a propane-2-thiol (0.4 mol/l)/piperidine (0.4 mol/l) added tetrahydrofuran/toluene (ratio by volume 1/1) mixed solution,
- φ, Vs, μ, and vrM are as defined above, and
- vrD+M is the volume percentage of rubber in the swelled rubber after treatment in a propane-2-thiol (0.4 mol/l)/piperidine (0.4 mol/l) added tetrahydrofuran/toluene (ratio by volume 1/1) mixed solution, and
- a value VT is obtained from the degree of change before and after toluene swelling of the untreated vulcanized rubber composition using formula (C):
- 12 VT = - 1 Vs · [ ln ( 1 - vr T ) + vr T + μ · vr T 2 vr T 1 / 3 - vr T / 2 ] wherein vr T = 1 - φ X T - φ ( C )
- wherein XT is the degree of change before and after toluene swelling when untreated (volume after toluene swelling/volume before toluene swelling) and
- vrT is the volume percentage of rubber in the swelled rubber when untreated
- are such that VM/VT is not more than 0.3 and (VT−V[D+M])/VT is at least 0.4 and further are such that the ratio VM/VD of VD(=V[D+M]−VM) and VM is at least 0.4 and wherein
- the rate of retention of the tensile strength at break and the elongation at break of the vulcanized rubber composition before and after heat aging at 100° C. for 96 hours is at least 0.7.
A rubber composition comprising 100 parts by weight of a vulcanizable rubber, a reinforcing filler, and a sulfur compound (1) having the formula (I):
- —(SxR1)n— (I)
- wherein R1 represents an organic group,
- x is an average number of 3 to 5, and
- n is an integer of 1 to 100
- and sulfur (2) in a ratio (1)/(2) of the sulfur compound (1) and the sulfur (2) of less than 0.5 and in a total weight of (1)+(2) of not more than 20 parts by weight.
A rubber composition for a heavy duty tire tread comprising 100 parts by weight of a diene rubber, 40 to 85 parts by weight of a reinforcing filler, 1 to 10 parts by weight of at least one resin selected from the group consisting of a rosin base resin, a cyclopentane diene base resin, and mixtures thereof, a sulfur compound having formula (I) or (II):
- —(SxR1)n— (I)
- wherein R1 indicates an organic group,
- x is an integer of 3 to 5, and
- n is an integer of 1 to 100
- 2
- wherein n′ is an integer of 3 or 4 and, optionally, sulfur or a sulfur donor.
Dependencies are inferred from the claim text.