Method of producing an ink jet recording head
AssigneeSeiko Epson Corporation
InventorsShinji Yasukawa, Minoru Usui, Takahiro Naka, Tsuyoshi Kitahara, Noriaki Okazawa, Hideaki Sonehara
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AssigneeSeiko Epson Corporation
InventorsShinji Yasukawa, Minoru Usui, Takahiro Naka, Tsuyoshi Kitahara, Noriaki Okazawa, Hideaki Sonehara
Estimating the term…
A pressurizing chamber 1 is formed as a recess by half etching of a silicon single-crystal substrate 2. A nozzle communicating hole 6 through which the pressurizing chamber 1 is connected to a nozzle opening 5 is formed as a through hole which is smaller in width than the pressurizing chamber 1. The pressurizing chamber 1 is connected to the nozzle opening 5 in the other face via the nozzle communicating hole 6 while reducing the volume of the pressurizing chamber 1 to a degree as small as possible. The silicon single-crystal substrate is used as a member constituting a spacer so that an ink drop of a reduced ink amount suitable for high density printing flies with high positioning accuracy.
An ink jet recording head comprising:
A method of producing an ink jet recording head, comprising the steps of:
A method of producing an ink jet recording head, comprising the steps of:
A method of producing an ink jet recording head, comprising the steps of:
A method of producing an ink jet recording head, comprising the steps of:
An ink jet recording head comprising:
A method of producing an ink jet recording head, comprising the steps of:
A method of producing an ink jet recording head, comprising the steps of:
An ink jet recording head comprising:
A method of producing an ink jet recording head, comprising the steps of:
An ink jet recording head comprising:
Dependencies are inferred from the claim text.
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The invention relates to an ink jet recording head in which a silicon single-crystal substrate is used for a spacer forming member, and a method of producing such an ink jet recording head.
An ink jet recording head has a pressurizing chamber formed by respectively attaching a nozzle plate in which nozzle openings are formed and an elastic plate to both faces of a spacer with an adhesive. The elastic plate is deformed by a piezoelectric vibrating element. Since the ink jet recording head of this type does not utilize a thermal energy as a driving source for ejecting ink drops, the ink quality is not thermally changed. Particularly, therefore, it is available to eject color inks which may easily be thermally deteriorated. In addition, an amount of displacement of the piezoelectric vibrating element can be adjusted so that the ink amount of each ink drop is desirably regulated. For these reasons, such a head is most suitably used for configuring a printer for color printing with a high quality.
When color printing with a higher quality is to be performed by using an ink jet recording head, higher resolution is required. As a result, sizes of a piezoelectric vibrating element, a partition wall of a spacer member, and the like are inevitably reduced so that higher precision is required in the steps of working and assembling such members.
FIG. 1 is a view showing one embodiment of an ink jet recording head of the invention in a section structure taken along the direction of arranging pressurizing chambers; FIG. 2 is a view showing a pressurizing chamber of the ink jet recording head in a section structure taken along the longitudinal direction; and FIG. 3 is a top view slowing an embodiment of a spacer of the ink jet recording head.
FIGS. 4(I) to 4(IV) are views illustrating a method of producing the spacer in the recording head.
FIGS. 5a and 5b are views of another embodiment of the invention in a top structure of a spacer and a section structure thereof, respectively;
Hereinafter, embodiments of the invention shown in the figures will be described in detail.
FIGS. 1 and 2 show an embodiment of the invention in a section structure in the vicinity of pressurizing chambers 1. FIG. 3 shows a top structure of a spacer 2 according to the present invention. The spacer 2 is formed by subjecting anisotropic etching on a silicon single-crystal substrate used as a base material, having the surface of a predetermined crystal orientation, for example, a crystal orientation (110). On one face, formed are the pressurizing chamber 1 having a depth D1 which is smaller than the thickness T1 of the silicon single-crystal substrate constituting the spacer 2, and an ink supply port 3.
A common ink chamber 4 is formed as a through hole so as to be communicated with the ink supply port 3. On one end of the pressurizing chamber 1, a nozzle communicating hole 6 is formed for connecting the pressurizing chamber 1 to a nozzle opening 5. In order to increase flexibility in connection to the nozzle opening 5, a recess 8 is formed in the nozzle communicating hole 6 on the side of a nozzle plate 7. The recess 8 is larger than the diameter φ of the inflow side of the nozzle opening 5. The recess 8 has a width W2 which is smaller than the width W1 of the pressurizing chamber 1, and has a depth D2 which is substantially equal to the depth D1 of the pressurizing chamber 1 and the ink supply port 3.
Etching: wet etching
Structure of print heads with piezoelectric elements: of stacked structure type, deformed by compression/extension and disposed on a diaphragm
Production of print heads with piezoelectric elements: of stacked structure type, deformed by compression/extension and disposed on a diaphragm
Manufacturing processes: bonding and adhesion
Term end not estimated