Extruded styrene resin foams and methods for producing the same
AssigneeKaneka Corporation
InventorsYouichi Oohara, Fuminobu Hirose, Takeshi Sato, Hiroshi Fujiwara, Toru Yoshida
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AssigneeKaneka Corporation
InventorsYouichi Oohara, Fuminobu Hirose, Takeshi Sato, Hiroshi Fujiwara, Toru Yoshida
Estimating the term…
An extruded styrene resin foam obtained by extrusion-foaming of a styrene resin and excellent in environmental compatibility and excellent in flame retardant property and thermal insulating property, characterized in that it contains, as a blowing agent, 100 to 10% by weight of at least one of saturated hydrocarbons having 3 to 5 carbons and 0 to 90 % by weight of other blowing agent, based on the total amount of the blowing agent, and contains (A) a halogenated flame retardant and (B) at least one compound selected from the group consisting of phosphorus type flame retardants containing nitrogen atom in a molecule, tetrazole compounds, cyanuric acid and derivatives thereof, isocyanuric acid and derivatives thereof, metal borates, and boron oxides.
An extruded styrene resin foam obtained by extrusion-foaming of a styrene resin, which contains, as a blowing agent, 100 to 10% by weight of at least one of saturated hydrocarbons having 3 to 5 carbon atoms and 0 to 90% by weight of other blowing agent, based on the total amount of the blowing agent, and contains (A) a halogenated flame retardant and (B) at least one compound selected from the group consisting of phosphorus type flame retardants containing nitrogen atom in a molecule, tetrazole compounds, nitrogen-containing compounds having the following general formula 1, nitrogen-containing compounds having the following general formula 2, metal borates, and boron oxides:
3 The extruded styrene resin foam of claim 1 or 2, wherein the extruded styrene resin foam contains 0.1 to 10 parts by weight of the halogenated flame retardant (A) and 0.1 to 10 parts by weight in total of the compound (B), based on 100 parts by weight of the styrene resin.
An extruded styrene resin foam containing no flon type blowing agent and having both thermal insulating property and flame retardant property meeting thermal insulating board No.3 of extruded polystyrene foam prescribed in JIS A 9511.
A method for producing an extruded styrene resin foam comprising the steps of heating and melting a styrene resin, adding a blowing agent to the styrene resin, and extrusion-foaming the resultant through a die, wherein the extrusion-foaming is carried out in a condition where (A) a halogenated flame retardant and (B) at least one compound selected, from the group consisting of phosphorus type flame retardants containing nitrogen atom in a molecule, tetrazole compounds, nitrogen-containing compounds having the following general formula 1, nitrogen-containing compounds having the following general formula 2, metal borates, and boron oxides, and further a blowing agent comprising 100 to 10% by weight of at least one of saturated hydrocarbons having 3 to 5 carbon atoms and 0 to 90% by weight of other blowing agent, based on the total amount of the blowing agent, are made coexist in the styrene resin:
Dependencies are inferred from the claim text.
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Organic: mixtures of blowing agents covered by more than one of the groups C08J9/141 - C08J9/143
Use of organic additives: halogenated
Use of organic additives: containing nitrogen
Use of organic additives: containing phosphorus
Term end not estimated
The present invention relates to an extruded styrene resin foam excellent in environmental compatibility, thermal insulating property and flame retardant property and a method for producing the same.
A method for continuously producing a foam wherein a styrene resin is heated and melted by means of an extruder or the like, a blowing agent is added thereto, and the resultant mixture is cooled and extruded to a low pressure region is already known (for example, JP-B-31-5393 and JP-B-42-19195) and a method using a flon as a blowing agent is also known (for example, JP-B-41-672 and JP-B-57-7175).
However, from the viewpoint of ozone layer protection, it has been desired to replace flons with others if possible.
As characteristic properties of foams obtained by Examples A1 to A5 and Comparative Examples A1 to A5 described below, the expansion ratio, the closed cell ratio, the average cell size, the amount of remaining blowing agent, the foam appearance, the thermal conductivity, combustibility and the foam thickness were determined according to the following methods.
In the description hereinafter, the abbreviated symbols respectively denote the following substances:
DME: dimethyl ether