Method of manufacturing a semiconductor device
AssigneesHitachi, Ltd., Akita Electronics Systems Co., Ltd.
InventorMasaru Kawakami
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AssigneesHitachi, Ltd., Akita Electronics Systems Co., Ltd.
InventorMasaru Kawakami
Estimating the term…
A method of manufacturing a semiconductor device is disclosed which can reduce the manufacturing cost of the semiconductor device by preventing contamination and damage of an extremely thin wafer and of an extremely thin semiconductor chip fabricated from the extremely thin wafer. The semiconductor device is manufactured by the steps of providing a wafer and a wiring substrate having product forming areas longitudinally and transversely, covering a main surface of the wafer with a protective tape, grinding a back side of the wafer into an extremely thin wafer having a thickness of 100 μm, affixing the extremely thin wafer to a dicing tape, dicing the extremely thin wafer to form extremely thin semiconductor chips, picking up the chips on the dicing tape one by one and fixing the picked-up chip to each of the product forming areas on the wiring substrate, removing the protective tape from a main surface of each semiconductor chip, performing wire bonding, covering the semiconductor chips and the wires with an insulating resin layer, forming bump electrodes on a back side of the wiring substrate, cutting the wiring substrate in an affixed state to a support member to a halfway dept of the support member together with the insulating resin layer, thereby forming plural semiconductor devices, and removing each of the semiconductor devices from the support member to afford a semiconductor device having a thickness of not larger than 0.5 mm.
A method of manufacturing a semiconductor device, comprising the steps of:
The method according to claim 10, wherein a movable roller is brought into contact with a back side of the adhesive tape having been unwound from the tape unwind reel, and the adhesive tape is pushed against the semiconductor chip while allowing the movable roller to move under rotation, thereby causing the protective tape to be bonded to the adhesive tape.
Dependencies are inferred from the claim text.
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From the US filing history. Foreign family members aren’t listed.
Backward citations are indexed for grants only.
Encapsulations, e.g. protective coatings: manufacture or treatment
Cutting or separating of wafers, substrates or parts of devices
For supporting or gripping: using temporarily an auxiliary support
Manufacture or treatment: using batch processing
Term end not estimated
The present invention relates to a method of manufacturing a semiconductor device and more particularly to a method applicable effectively to a technique for manufacturing a thin semiconductor-device which comprises providing a substrate (wiring substrate) on a main surface of which are formed product forming portions(the chip mounting areas), orderly in longitudinal and transverse rows, mounting semiconductor chips as thin as 100 μm on the product forming portions respectively, connecting electrodes of the semiconductor chips with wiring lines of the wiring substrate through electrically conductive wires, covering the main surface side of the wiring substrate with an insulating resin layer, forming bump electrodes (salient electrodes) on a back side of the wiring substrate, and then dicing the wiring substrate together with the resin layer along boundaries between adjacent product forming portions.
As one of semiconductor device (semiconductor integrated circuit device) manufacturing techniques there is known a technique which comprises using a wiring substrate on a main surface of which are formed product forming portions orderly in longitudinal and transverse rows(in a matrix), mounting semiconductor chips on the product forming portions, respectively, connecting electrodes of the semiconductor chips with wiring lines of the wiring substrate through electrically conductive wires, covering the main surface side of the wiring substrate with an insulating resin layer, and then dicing the wiring substrate together with the resin layer along boundaries between adjacent product forming portions.
In Japanese Published Unexamined Patent Application No. Hei 10 (1998)-27836 there is disclosed a technique which comprises affixing a protective tape to a surface of a substrate after an operation inspection for functional elements, then grinding a back side of the substrate, affixing a dicing tape to the back side, dicing the substrate into plural functional elements to form chips, picking up the chips from the dicing tape, mounting each of the chips onto a predetermined package member through a paste material, allowing the paste material to cure, and thereafter removing the protective tape. According to this technique, a 620 μm thick substrate is subjected to back grinding into a 400 μm thick substrate. When picking up each chip from the dicing tape, the chip is pushed up with a single push-up pin and the chip is held by a flat collet.
FIG. 1 is a sectional view of a semiconductor device fabricated by a semiconductor device manufacturing method according to an embodiment (first embodiment) of the present invention;
FIG. 2 is a flow chart illustrating the semiconductor device manufacturing method of the first embodiment;
FIG. 3 is a schematic diagram of a wafer with a protective film affixed to a main surface of the wafer in the semiconductor device manufacturing method of the first embodiment;
An embodiment of the present invention will be described in detail hereinunder with reference to the accompanying drawings. In all of the drawings for illustrating the embodiment, components having the same functions are denoted by the same reference numerals, repeated explanations thereof will be omitted.
(First Embodiment)
FIGS. 1 to 14 illustrate a semiconductor device manufacturing method according to an embodiment (first embodiment) of the present invention, of which FIG. 1 is a schematic sectional view of a semiconductor device used in the first embodiment and FIGS. 2 to 14 illustrate how to fabricate the semiconductor device.