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US 2003/0166959 A1Published application
Process for the separation of reaction mixtures and the recirculation of quaternary salts
AssigneeBayer Aktiengesellschaft
InventorsClaus-Peter Reisinger, Sven Michael Hansen, Peter Fischer, Michael Traving
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Abstract
A process for the separation and recycling of catalyst components from a chemical reaction mixture is disclosed. The process entails at least one extraction step.
Claims10
A process for the removal and recovery of a quaternary salt A corresponding to the formula (Qn+)m(Ym−)n from a reaction mixture that also contains at least one hydroxyaromatic compounds B, one or more reaction products C and an optional solvent, comprising at least one of steps a) to e):
- a.)
- a1) adjusting the mass fractions cA of A and cB of B in the reaction mixture such that 0.001·cA<cB<4·cA, and
- a2) extracting the reaction mixture with water or with an aqueous solution to obtain an aqueous phase that contains A and an organic phase which comprises C and optionally isolating C from the organic phase,
- b.)
- b1) extracting an aqueous phase that contains A with an organic phase that contains 2 to 100 wt. % relative to the weight of the organic phase of B, and
- b2) returning the organic phase into the reaction mixture optionally after isolating the quaternary salts A from the organic phase,
- c.)
- c1) using the aqueous phase following the extraction referred to in b1) in the extraction referred to in a2), to form a closed water loop,
- d.)
- d1) extracting the water phase resulting from the extraction referred to in b1) with an organic phase before the extraction a2) to obtain a water phase having reduced content of B and an organic phase,
- e.)
- e1) adding B to the organic phase obtained in step d1), and using the result in step b1).
- wherein
- Qn+ denotes a hexaalkylguanidium ion or the formula (XR0+)t, wherein X stands for a Group Va or VIa atom, o stands for an integer between 1 and 4, t stands for an integer between 1 and 10, and R stands for C1-C18-alkyl or -cycloalkyl, C7- to C18-aralkyl, C6- to C18-aryl, independently of one another, and two substituent radicals R may in each case be replaced by a ring,
- Ym− denotes one or more members of the group consisting of halides, nitrates, sulfates, hydrogen sulfates, carbonates, hydrogen carbonates, phosphates, hydrogen phosphates, dihydrogen phosphates, tetrafluoroborates, carboxylates or hexafluorophosphates, and m stands for an integer between 1 and 3,
- B is a compound corresponding to the formula R—(OH)p, where R denotes an aromatic radical and p is an integer from 1 to 4, and where
- the solvent has a boiling point of 30 to 200° C.
14 more elements
Dependencies are inferred from the claim text.