Method of forming layers of oxide on a surface of a substrate
AssigneeAdvanced Micro Devices, Inc.
InventorsKarsten Wieczorek, Falk Graetsch, Stefan Kruegel
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Abstract
A method of forming oxide layers of different thickness on a substrate is disclosed, wherein the oxide layers preferably serve as gate insulation layers of field effect transistors. The method allows to form very thin, high quality oxide layers with a reduced number of masking steps compared to the conventional processing, wherein the thickness difference can be maintained within a range of some tenths of a nanometer. The method substantially eliminates any high temperature oxidations and is also compatible with most chemical vapor deposition techniques used for gate dielectric deposition in sophisticated semiconductor devices.
Claims96
A method of forming at least one first layer of nitrided oxide of a first, predefined thickness on at least one first portion of the surface of a substrate and at least one second layer of nitrided oxide of a second, predefined, different thickness on at least one second portion of the surface of the substrate, comprising:
- forming at least one initial layer of nitrided oxide of an initial thickness exceeding both the first and second predefined thickness on at least one first and one second portion of the surface of the substrate;
- thinning the initial layer of nitrided oxide on the at least one first portion of the surface of the substrate to the respective, first predefined thickness;
- and
- thinning the initial layer of nitrided oxide on the at least one second portion of the surface of the substrate to the respective, second, predefined, different thickness.
A method of forming at least one first layer of nitrided oxide of a first, predefined thickness on at least one first portion of the surface of a substrate and at least one second layer of nitrided oxide of a second, predefined, different thickness on at least one second portion of the surface of the substrate, comprising:
- thermal growing at least one initial layer of oxide of an initial thickness exceeding both the first and second, predefined thickness on at least one first and one second portion of the surface of the substrate;
- annealing the initial layer of oxide in a nitrogen-containing atmosphere so as to form an initial layer of nitrided oxide on the at least one first and one second portion of the surface of the substrate;
- thinning the initial layer of nitrided oxide on the at least one first portion of the surface of the substrate to the respective, first predefined thickness;
- and
- thinning the initial layer of nitrided oxide on the at least one second portion of the surface of the substrate to the respective, second, predefined, different thickness.
A method of forming at least one first layer of nitrided oxide of a first, predefined thickness on at least one first portion of the surface of a substrate and at least one second layer of nitrided oxide of a second, predefined, different thickness on at least one second portion of the surface of the substrate, comprising:
- thermal growing at least one layer of oxide in a nitrogen-containing atmosphere so as to form at least one initial layer of nitrided oxide of an initial thickness exceeding both the first and second predefined thickness on at least one first and one second portion of the surface of the substrate;
- thinning the initial layer of nitrided oxide on the at least one first portion of the surface of the substrate to the respective, first predefined thickness;
- and
- thinning the initial layer of nitrided oxide on the at least one second portion of the surface of the substrate to the respective, second, predefined, different thickness.
A method as claimed in 17, wherein thinning the initial layer of nitrided oxide on the at least one first and one second portion of the surface of the substrate comprises:
- masking the at least one first portion of the surface of the substrate and wet etching the uncovered, initial layer of nitrided oxide on the at least one second portion of the surface of the substrate;
- and
- masking the at least one second portion of the surface of the substrate and wet etching the uncovered, initial layer of nitrided oxide on the at least one first portion of the surface of the substrate.
A method of forming at least one first layer of oxide of a first, predefined thickness on at least one first portion of the surface of a substrate and at least one second layer of oxide of a second, predefined, different thickness on at least one second portion of the surface of the substrate, comprising:
- forming at least one initial layer of nitrided oxide of an initial thickness exceeding both the first and second predefined thickness on at least one first and one second portion of the surface of the substrate;
- thinning the initial layer of nitrided oxide on the at least one first portion of the surface of the substrate to a first, intermediate thickness lower than the respective, first predefined thickness;
- thinning the initial layer of nitrided oxide on the at least one second portion of the surface of the substrate to a second, intermediate thickness different from the first intermediate thickness and lower than the respective, second predefined thickness;
- and
- adding a layer of oxide to the at least two layers of nitrided oxide so as to obtain at least two layers of oxide of predefined, different thickness.
A method of forming at least one first layer of oxide of a first, predefined thickness on at least one first portion of the surface of a substrate and at least one second layer of oxide of a second, predefined, different thickness on at least one second portion of the surface of the substrate, comprising:
- thermal growing at least one initial layer of oxide of an initial thickness exceeding both the first and second, predefined thickness on at least one first and one second portion of the surface of the substrate;
- annealing the initial layer of oxide in a nitrogen-containing atmosphere so as to form an initial layer of nitrided oxide on the at least one first and one second portion of the surface of the substrate;
- thinning the initial layer of nitrided oxide on the at least one first portion of the surface of the substrate to a first, intermediate thickness lower than the respective, first predefined thickness;
- thinning the initial layer of nitrided oxide on the at least one second portion of the surface of the substrate to a second, intermediate thickness different from the first intermediate thickness and lower than the respective, second predefined thickness;
- and
- thermal growing a layer of oxide on the at least two layers of nitrided oxide so as to obtain at least two layers of oxide of predefined, different thickness.
A method of forming at least one first layer of oxide of a first, predefined thickness on at least one first portion of the surface of a substrate and at least one second layer of oxide of a second, predefined, different thickness on at least one second portion of the surface of the substrate, comprising:
- thermal growing at least one layer of oxide in a nitrogen-containing atmosphere so as to form at least one initial layer of nitrided oxide of an initial thickness exceeding both the first and second predefined thickness on at least one first and one second portion of the surface of the substrate;
- thinning the initial layer of nitrided oxide on the at least one first portion of the surface of the substrate to a first, intermediate thickness lower than the respective, first predefined thickness;
- thinning the initial layer of nitrided oxide on the at least one second portion of the surface of the substrate to a second, intermediate thickness different from the first intermediate thickness and lower than the respective, second predefined thickness;
- thermal growing a layer of oxide on the at least two layers of nitrided oxide so as to obtain at least two layers of oxide of predefined, different thickness.
A method of forming at least one first layer of oxide of a first, predefined thickness on at least one first portion of the surface of a substrate and at least one second layer of oxide of a second, predefined, different thickness on at least one second portion of the surface of the substrate, comprising:
- thermal growing at least one initial layer of oxide of an initial thickness exceeding both the first and second, predefined thickness on at least one first and one second portion of the surface of the substrate;
- annealing the initial layer of oxide in a nitrogen-containing atmosphere so as to form an initial layer of nitrided oxide on the at least one first and one second portion of the surface of the substrate;
- thinning the initial layer of nitrided oxide on the at least one first portion of the surface of the substrate to a first, intermediate thickness lower than the respective, first predefined thickness;
- thinning the initial layer of nitrided oxide on the at least one second portion of the surface of the substrate to a second, intermediate thickness different from the first intermediate thickness and lower than the respective, second predefined thickness;
- depositing a layer of oxide on the at least two layers of nitrided oxide with a chemical vapor deposition process so as to obtain at least two layers of oxide of predefined, different thickness.
A method of forming at least one first layer of oxide of a first, predefined thickness on at least one first portion of the surface of a substrate and at least one second layer of oxide of a second, predefined, different thickness on at least one second portion of the surface of the substrate, comprising:
- thermal growing at least one layer of oxide in a nitrogen-containing atmosphere so as to form at least one initial layer of nitrided oxide of an initial thickness exceeding both the first and second predefined thickness on at least one first and one second portion of the surface of the substrate;
- thinning the initial layer of nitrided oxide on the at least one first portion of the surface of the substrate to a first, intermediate thickness lower than the respective, first predefined thickness;
- thinning the initial layer of nitrided oxide on the at least one second portion of the surface of the substrate to a second, intermediate thickness different from the first intermediate thickness and lower than the respective, second predefined thickness;
- depositing a layer of oxide on the at least two layers of nitrided oxide with a chemical vapor deposition process so as to obtain at least two layers of oxide of predefined, different thickness.
A method of forming at least one first layer of oxide of a first, predefined thickness on at least one first portion of the surface of a substrate and at least one second layer of oxide of a second, predefined, different thickness on at least one second portion of the surface of the substrate, comprising:
- thermal growing at least one initial layer of oxide of an initial thickness exceeding both the first and second, predefined thickness on at least one first and one second portion of the surface of the substrate;
- annealing the initial layer of oxide in a nitrogen-containing atmosphere so as to form an initial layer of nitrided oxide on the at least one first and one second portion of the surface of the substrate;
- removing the layer of nitrided oxide from the at least one first portion of the surface of the substrate targeted for the thin layer of oxide;
- thinning the initial layer of nitrided oxide on the at least one second portion of the surface of the substrate targeted for the thick layer of oxide to a thickness lower than the respective, predefined thickness;
- thermal growing a layer of oxide on the at least one first and one second portion of the surface of the substrate so as to obtain at least two layers of oxide of predefined, different thickness.
A method as claimed in 67, wherein the initial thickness of the initial layer of nitrided oxide exceeds the first and second predefined thickness by about 10-50%.
A method of forming at least one first layer of oxide of a first, predefined thickness on at least one first portion of the surface of a substrate and at least one second layer of oxide of a second, predefined, different thickness on at least one second portion of the surface of the substrate, comprising:
- thermal growing at least one layer of oxide in a nitrogen-containing atmosphere so as to form at least one initial layer of nitrided oxide of an initial thickness exceeding both the first and second predefined thickness on at least one first and one second portion of the surface of the substrate;
- removing the layer of nitrided oxide from the at least one first portion of the surface of the substrate targeted for the thin layer of oxide;
- thinning the initial layer of nitrided oxide on the at least one second portion of the surface of the substrate targeted for the thick layer of oxide to a thickness lower than the respective, predefined thickness;
- and
- thermal growing a layer of oxide on the at least one first and one second portion of the surface of the substrate so as to obtain at least two layers of oxide of predefined, different thickness.
A method of forming at least one first layer of oxide of a first, predefined thickness on at least one first portion of the surface of a substrate and at least one second layer of oxide of a second, predefined, different thickness on at least one second portion of the surface of the substrate, comprising:
- thermal growing at least one initial layer of oxide of an initial thickness exceeding both the first and second, predefined thickness on at least one first and one second portion of the surface of the substrate;
- annealing the initial layer of oxide in a nitrogen-containing atmosphere so as to form an initial layer of nitrided oxide on the at least one first and one second portion of the surface of the substrate;
- removing the layer of nitrided oxide from the at least one first portion of the surface of the substrate targeted for the thin layer of oxide;
- thinning the initial layer of nitrided oxide on the at least one second portion of the surface of the substrate targeted for the thick layer of oxide to a thickness lower than the respective, predefined thickness;
- and
- depositing a layer of oxide on the at least one first and second portion of the surface of the substrate so as to obtain at least two layers of oxide of predefined, different thickness.
A method of forming at least one first layer of oxide of a first, predefined thickness on at least one first portion of the surface of a substrate and at least one second layer of oxide of a second, predefined, different thickness on at least one second portion of the surface of the substrate, comprising:
- thermal growing at least one layer of oxide in a nitrogen-containing atmosphere so as to form at least one initial layer of nitrided oxide of an initial thickness exceeding both the first and second predefined thickness on at least one first and one second portion of the surface of the substrate;
- removing the layer of nitrided oxide from the at least one first portion of the surface of the substrate targeted for the thin layer of oxide;
- thinning the initial layer of nitrided oxide on the at least one second portion of the surface of the substrate targeted for the thick layer of oxide to a thickness lower than the respective, predefined thickness;
- and
- depositing a layer of oxide on the at least one first and second portion of the surface of the substrate so as to obtain at least two layers of oxide of predefined, different thickness.
Dependencies are inferred from the claim text.