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US 2003/0151242 A1Published application
Tubular crossmember
AssigneeVolvo Trucks North America, Inc.
InventorDavid Philipps
Life of this patent
Estimating the term…
Abstract
A tubular crossmember for a vehicle frame having spaced apart rails. The crossmember includes an “X” shaped member and two elongated members. Ends of legs of the “X” shaped member are constrained to ends of the elongated members. The two elongated members are parallel and are spaced apart by the “X” shaped member. The tubular crossmember is adapted to be connected to rails to construct a vehicle frame.
Claims64
A crossmember connection for connecting a tubular crossmember to rails of a vehicle frame, comprising:
- a) an outer plate including a flat portion and a curved portion;
- and
- b) an inner plate including a flat portion and a curved portion, such tubular crossmember including a bent tubular member having an end portion held between said inner plate and said outer plate and an elongated portion extending transversely from said end portion, said curved portions of said inner and outer plate plates extending away from said tubular member.
A tubular crossmember for connection to rails of a vehicle frame, comprising:
- a) an outer load absorbing plate including a flat portion, a curved portion and a mounting hole;
- b) a first bent tubular member having an end portion adjacent to said outer plate and a mounting hole in alignment with said outer plate mounting hole, said curved portion of said outer plate including a first bend that generally conforms to a bend of the first tubular member and a second bend that curves away from the first tubular member;
- c) a second bent tubular member having an end portion adjacent to said first bent tubular member and a mounting hole in alignment with said first bent tubular member mounting hole;
- d) an inner load absorbing plate adjacent to said second bent tubular portion including a flat portion, a curved portion and a mounting hole in alignment with said second bent tubular member mounting hole, said curved portion of said inner plate having a radius of curvature that is less than a radius of curvature of a bend of said second bent tubular member.
1 more element
A crossmember for a vehicle frame having spaced apart rails, comprising:
- a) A first tubular member including a first bent end portion and a second end portion bent away from said first end portion;
- b) a second tubular member intersecting said first tubular member, said second member including a first bent end portion and a second end portion bent away from said first end portion, said second member being connected to said first member at an intersection of the first and second members;
- c) a third tubular member having a first bent end portion connected to said first bent end portion of said first tubular member and a second bent end portion connected to said second bent end portion of said second tubular member;
- and,
- d) a fourth tubular member having a first bent end portion connected to said second bent end portion of said first tubular member and a second bent end portion connected to said first bent end portion of said second tubular member.
2 more elements
A crossmember for a vehicle frame having spaced apart rails, comprising:
- a) A first tubular member including a first bent end portion and a second end portion bent away from said first end portion;
- b) a second tubular member intersecting said first tubular member, said second member including a first bent end portion and a second end portion bent away from said first end portion, said second member being connected to said first member at the intersection of the first and second members;
- c) a third tubular member having first bent end portion and a second end portion bent in generally the same direction as said first bent end portion;
- d) a fourth tubular member having a first bent end portion and a second end portion bent in generally the same direction as said first bend end portion;
- e) a first pair of plates, each plate including a flat portion and a curved portion, said first end portion of said first member and said first end portion of said third member being constrained between said first pair of plates;
- f) a second pair of plates, each plate including a flat portion and a curved portion, said first end portion of said second member and said first end portion of said fourth member being constrained between said second pair of plates;
- g) a third pair of plates, each plate including a flat portion and a curved portion, said second end portion of said first member and said second end portion of said fourth member being constrained between said third pair of plates;
- and,
- h) a fourth pair of plates, each plate including a flat portion and a curved portion, said second end portion of said second member and said second end portion of said third member being constrained between said fourth pair of plates.
6 more elements
A crossmember for a vehicle frame having spaced apart rails, comprising:
- a) a first substantially “S” shaped member having first and second end portions;
- b) a second substantially “S” shaped member having first and second end portions, said first and second members being connected at an intersection of said first and second members;
- c) a first substantially “C” shaped member having a first end portion connected to the first end portion of said first substantially “S” shaped member and a second end portion connected to said second end portion of said second substantially “S” shaped member;
- and,
- d) a second substantially “C” shaped member having a first end portion connected to said first end portion of said second substantially “S” shaped member and a second end portion connected to said second end portion of said first substantially “S” shaped member.
2 more elements
A crossmember for a vehicle frame having spaced apart rails comprising:
- a) a first tubular substantially “S” shaped member having a middle portion, a first bent end portion, and a second bent end portion;
- b) a second tubular substantially “S” shaped member being pivotally connected at an intersection of said middle portions;
- c) a first substantially “C” shaped member having a first bent end portion and a second bent end portion;
- d) a second substantially “C” shaped member having a first bent end portion and a second bent end portion;
- e) a first pair of load absorbing plates, said first end portion of said first substantially “S” shaped member and said first end portion of said first substantially “C” shaped member being constrained between said first pair of plates;
- f) a second pair of load absorbing plates, said first end portion of said second substantially “S” shaped member and said first end portion of said second substantially “C” shaped member being constrained between said second pair of plates;
- g) a third pair of load absorbing plates, said second end portion of said first substantially “S” shaped member and said second end portion of said second substantially “C” shaped member being constrained between said third pair of plates;
- and,
- h) a fourth pair of load absorbing substantially said second end portion of said second substantially “S” shaped member and said second end portion of said first substantially “C” shaped member being constrained between said fourth pair of torsion absorbing plates.
6 more elements
A crossmember for a vehicle frame having spaced apart rails, comprising:
- a) an “X” shaped tubular member having a first leg with a first bent end portion, a second leg with a second end portion bent away from said first bent end portion, a third leg with a third bent end portion and a fourth leg with a fourth end portion bent away from said third end;
- b) a first elongated tubular member having a first end portion connected to said first leg and a second end portion connected to said third leg;
- and,
- c) a second elongated tubular member parallel to said first elongated tubular member having a first end portion constrained to said second leg and a second end portion connected to said fourth leg.
1 more element
A crossmember for a vehicle frame having spaced apart rails, comprising:
- a) an “X” shaped tubular member having a first leg with a first bent end portion, a second leg with a second end portion bent away from said first end portion, a third leg with a third bent end portion and a fourth leg with a fourth end portion bent away from said third end portion;
- b) a first elongated tubular member having a first bent end portion adjacent to said first bent end portion of said first leg and a second bent end portion adjacent to said second bent end portion of said second leg;
- c) a second elongated tubular member having a first bent end portion adjacent to said third bent end portion of said third leg and a second bent end portion adjacent to said bent end portion of said fourth leg;
- d) a first pair of load absorbing plates, said first bent end portion of said first elongated member and said end portion of said first leg being constrained between said first pair of plates;
- e) a second pair of plates, said second bent end portion of said first elongated member and said end portion of said third leg being constrained between said second pair of plates;
- f) a third pair of load absorbing plates, said first bent end portion of said second elongated member and said end portion of said second leg being constrained between said third pair of plates;
- and,
- g) a fourth pair of load absorbing plates, said second bent end portion of said second elongated member and said end portion of said fourth leg being constrained between said fourth pair of plates.
5 more elements
A truck frame comprising:
- a) A first tubular member including a first bent end portion and a second end portion bent away from said first end portion;
- b) a second tubular member intersecting said first tubular member, said second member including a first bent end portion and a second end portion bent away from said first end portion, said second member being connected to said first member at the intersection of the first and second members;
- c) a third tubular member having a first bent end portion connected to said first bent end portion of said first tubular member and a second bent end portion connected to said second bent end portion of said second tubular member;
- d) a fourth tubular member having a first bent end portion connected to said first bent end portion of said second tubular member and a second bent end portion connected to said second bent end portion of said first tubular member;
- e) a first rail connected to said first end portion of said first member and said first end portion of said second member;
- and
- f) a second rail connected to said second end portion of said first member and said second end portion of said second member.
4 more elements
A truck frame comprising:
- a) A first tubular member including a first bent end portion and a second end portion bent away from said first end portion;
- b) a second tubular member intersecting said first tubular member, said second member including a first bent end portion and a second end portion bent away from said first end portion, said second member being connected to said first member at the intersection of the first and second members;
- c) a third tubular member having first bent end portion and a second end portion bent in generally the same direction as said first bent end portion;
- d) a fourth tubular member having a first bent end portion and a second end portion bent in generally the same direction as said first bend end portion;
- e) a first pair of plates, each plate including a flat portion and a curved portion, said first end portion of said first member and said first end portion of said third member being constrained between said first pair of plates;
- f) a second pair of plates, each plate including a flat portion and a curved portion, said first end portion of said second member and said first end portion of said fourth member being constrained between said second pair of plates;
- g) a third pair of plates, each plate including a flat portion and a curved portion, said second end portion of said first member and said second end portion of said fourth member being constrained between said third pair of plates;
- h) a fourth pair of plates, each plate including a flat portion and a curved portion, said second end portion of said second member and said second end portion of said third member being constrained between said fourth pair of plates;
- i) a first rail connected to said first pair of plates and said second pair of plates;
- and
- j) a second rail connected to said third pair of plates and said fourth pair of plates.
8 more elements
A truck frame comprising:
- a) a first substantially “S” shaped member having first and second end portions;
- b) a second substantially “S” shaped member having first and second end portions, said first and second members being connected at an intersection of said first and second members;
- c) a first substantially “C” shaped member having a first end portion connected to the first end portion of said first substantially “S” shaped member and a second end portion connected to said second end portion of said second substantially “S” shaped member;
- d) a second substantially “C” shaped member having a first end portion connected to said first end portion of said second substantially “S” shaped member and a second end portion connected to said second end portion of said first substantially “S” shaped member;
- e) a first rail connected to said first end portion of said first substantially “S” shaped member and said first end portion of said second substantially “S” shaped member;
- and
- f) a second rail connected to said second end portion of said first substantially “S” shaped member and said second end portion of said second substantially “S” shaped member.
4 more elements
A truck frame comprising:
- a) a first tubular substantially “S” shaped member having a middle portion a first bent end portion and a second bent end portion;
- b) a second tubular substantially “S” shaped member having a middle portion, a first bent end portion and a second bent end portion being pivotally connected at an intersection of said middle portions;
- c) a first substantially “C” shaped member having a first bent end portion and a second bent end portion;
- d) a second substantially “C” shaped member having a first bent end portion and a second bent end portion;
- e) a first pair of load absorbing plates, said first end portion of said first substantially “S” shaped member and said first end portion of said first substantially “C” shaped member being constrained between said first pair of plates;
- f) a second pair of load absorbing plates, said first end portion of said second substantially “S” shaped member and said first end portion of said second substantially “C” shaped member being constrained between said second pair of plates;
- g) a third pair of load absorbing plates, said second end portion of said second substantially “S” shaped member and said second end portion of said first substantially “C” shaped member being constrained between said third pair of plates;
- h) a fourth pair of load absorbing plates, said second end portion of said first substantially “S” shaped member and said second end portion of said second substantially “C” shaped member being constrained between said fourth pair of torsion absorbing plates;
- i) a first rail connected to said first pair of plates and said second pair of plates;
- and
- j) a second rail connected to said third pair of plates and said fourth pair of plates.
8 more elements
A truck frame comprising:
- a) an “X” shaped tubular member having a first leg with a first bent end portion, a second leg with a second end portion bent away from said first bent end portion, a third leg with a third bent end portion and a fourth leg with a fourth end portion bent away from said third end portion;
- b) a first elongated tubular member having a first end portion connected to said first leg and a second end portion connected to said third leg;
- c) a second elongated tubular member parallel to said first elongated tubular member having a first end portion constrained to said second leg and a second end portion connected to said fourth leg;
- d) a first rail connected to said first and second bent end portions of said “X” shaped member;
- and
- e) a second rail connected to said third and fourth bent end portions of said “X” shaped member.
3 more elements
A truck frame comprising:
- a) an “X” shaped tubular member having a first leg with a first bent end portion, a second leg with a second end bent away from said first end, a third leg with a third bent end portion and a fourth leg with a fourth end portion bent away from said third end portion;
- b) a first elongated tubular member having a first bent end portion adjacent to said first bent end portion of said first leg and a second bent end portion adjacent to said bent end portion of said third leg;
- c) a second elongated tubular member having a first bent end portion adjacent to said bent end portion of said second leg and a second bent end portion adjacent to said bent end portion of said fourth leg;
- d) a first pair of load absorbing plates, said first bent end portion of said first elongated member and said end portion of said first leg being constrained between said first pair of plates;
- e) a second pair of plates, said first bent end portion of said second elongated member and said end portion of said second leg being constrained between said second pair of plates;
- f) a third pair of load absorbing plates, said second bent end portion of said first elongated member and said end portion of said third leg being constrained between said third pair of plates;
- g) a fourth pair of load absorbing plates, said second bent end portion of said second elongated member and said end portion of said fourth leg being constrained between said fourth pair of plates;
- h) a first rail connected to said first pair of plates and said second pair of plates;
- and
- i) a second rail connected to said third pair of plates and said fourth pair of plates.
7 more elements
A vehicle frame comprising:
- a) a spaced pair of rails;
- b) an X-shaped crossmember comprising a pair of tubular elements pivotally connected at locations near respective longitudinal centers of the elements;
- c) each of the elements have spaced, curved end portions;
- and,
- d) end anchors securing the end portions respectively to the rails such that the X-shaped crossmembers secure the rails in spaced relationship.
2 more elements
A vehicle frame comprising:
- a) a spaced pair of rails;
- b) three X-shaped crossmembers each comprising a pair of tubular elements pivotally connected at locations near respective longitudinal centers fo the elements;
- c) each of the elements have spaced, curved end portions;
- d) end anchors securing the end portions respectively to the rails such that the X-shaped crossmembers secure the rails in spaced relationship;
- e) two of the members being oriented such that the pivotal axis is transversely oriented relative to the rails;
- and,
- f) the third member being positioned between the two members with its pivotal axis located longitudinally of the rails.
4 more elements
A motor vehicle having a frame, the frame comprising:
- a) a spaced pair of rails;
- b) an X-shaped crossmember comprising a pair of tubular elements pivotally connected at locations near respective longitudinal centers of the elements;
- c) each of the elements having spaced,. Curved end portions;
- and,
- d) end anchors securing the end portions respectively to the rails such that the X-shaped crossmember secures the rails in a spaced apart relationship.
2 more elements
A motor vehicle having a frame, the frame comprising:
- a) a first tubular member including a first bent end portion and a second end portion bent away from said first end portion;
- b) a second tubular member intersecting said first tubular member, said second member including a first bent end portion and a second end portion bent away from said first end portion, said second member being connected to said first member at the intersection of the first and second members;
- c) a third tubular member having a first bent end portion connected to said first bent end portion of said first tubular member and a second bent end portion connected to said second bent end portion of said second tubular member;
- d) a fourth tubular member having a first bent end portion connected to said first bent end portion of said second tubular member and a second bent end portion connected to said second bent end portion of said first tubular member;
- e) a first rail connected to said first end portion of said first member and said first end portion of said second member;
- and
- f) a second rail connected to said second end portion of said first member and said second end portion of said second member.
4 more elements
A motor vehicle having a frame, the frame comprising:
- a) a first substantially “S” shaped member having first and second end portions;
- b) a second substantially “S” shaped member having first and second end portions, said first and second members being connected at an intersection of said first and second members;
- c) a first substantially “C” shaped member having a first end portion connected to the first end portion of said first substantially “S” shaped member and a second end portion connected to said second end portion of said second substantially “S” shaped member;
- d) a second substantially “C” shaped member having a first end portion connected to said first end portion of said second substantially “S” shaped member and a second end portion connected to said second end portion of said first substantially “S” shaped member;
- e) a first rail connected to said first end portion of said first substantially “S” shaped member and said first end portion of said second substantially “S” shaped member;
- and
- f) a second rail connected to said second end portion of said first substantially “S” shaped member and said second end portion of said second substantially “S” shaped member.
4 more elements
A motor vehicle having a frame, the frame comprising:
- a) an “X” shaped tubular member having a first leg with a first bent end portion, a second leg with a second end portion bent away from said first bent end portion, a third leg with a third bent end portion and a fourth leg with a fourth end portion bent away from said third end portion;
- b) a first elongated tubular member having a first end portion connected to said first leg and a second end portion connected to said third leg;
- c) a second elongated tubular member parallel to said first elongated tubular member having a first end portion constrained to said second leg and a second end portion connected to said fourth leg;
- d) a first rail connected to said first and second bent end portions of said “X” shaped member;
- and
- e) a second rail connected to said third and fourth bent end portions of said “X” shaped member.
3 more elements
A method of constructing a vehicle frame, comprising:
- a) spacing apart a pair of frame rails;
- b) pivotally connecting a pair of tubular elements at locations near respective longitudinal centers of the elements to form an X-shaped crossmember;
- c) connecting end anchor plates to end portions of the tubular elements and to the frame rails such that the X-shaped crossmember secures the rails in a spaced apart relationship.
A method of connecting a tubular crossmember to rails of a vehicle frame, comprising:
- a) assembling an outer plate including a flat portion and a curved portion to an outer surface of an end portion of the tubular crossmember;
- b) assembling an inner plate including a flat portion and a curved portion to an inner surface of said end portion of the tubular crossOember such that said end portion is disposed between said inner and outer plates;
- and,
- c) fastening said inner and outer plates to said rails to form a vehicle frame.
1 more element
A method of constructing a tubular crossmember, comprising:
- a) pivotally connecting a first substantially “S” shaped member having first and second end portions to a second substantially “S” shaped member having first and second end portions;
- b) connecting a first end portion of a first substantially “C” shaped member to said first end portion of said first substantially “S” shaped member;
- c) connecting a second end portion of said first substantially “C” shaped member to said second end portion of said second substantially “S” shaped member;
- d) connecting a first end portion of a second substantially “C” shaped member to said first end portion of said second substantially “S” shaped member;
- and,
- e) connecting a second end portion of said second substantially “C” shaped member to said second end portion of said first substantially “S” shaped member.
3 more elements
Dependencies are inferred from the claim text.