Edge inserts for stiles of molded doors

Abstract

In a synthetic door composed of two molded skins attached to a frame composed of stiles and rails of thin wooden strips to which the skins are adhered, with the core filled with a plastic foam, the improvement comprising a insert mechanically joined to each stile along their entire length, each said insert having a channel means operable to interlock with its associated stile thereby providing the approximate strength of thicker wooden stiles conventionally used in constructing such doors, as well as providing finished vertical edges of the resulting door while significantly reducing the overall costs of such doors. In addition the insert can be employed to form an interlocking frame by extending the insert beyond the ends of the stiles and milling the ends of the rails so that they interlock with the channel means of the insert.

Dependencies are inferred from the claim text.