Tufted carpet and backing fabric
AssigneeOhno Co., Ltd.; Kawashima-Orimono Co., Ltd.; and Toyota-Tsuushoo Co., Ltd.
InventorsNobuhiro Funasako, Tomihisa Nadabe, Naoki Tani
Life of this patent
Estimating the term…
Abstract
A carpet which is suitable for use in a vehicular passageway, includes a backing fabric that is woven by using the multi-filament yams for the warps and wefts. A binding resin is applied to the filaments which compose the weft. The filaments which make up the weft are partially fixed to one another through the binding resin. The warp and the weft are partially fixed through the binding resin sticking on the filament of the weft before the tufting process.
Claims8
A woven backing fabric for tufted carpets comprising:
- a plurality of warps, each of said warps being comprised of a plurality of filaments;
- a plurality of wefts, each of said wefts being comprised of a plurality of filaments;
- a binding resin applied to said filaments of said wefts, said binding resin partially sticking on said filaments of said wefts and partially fixing said filaments of said wefts with one another, and partially fixing said warps and said wefts to each other.
A tufted carpet comprising:
- a backing fabric comprising:
- a plurality of warps, each of said warps being comprised of a plurality of filaments;
- a plurality of wefts, each of said wefts being comprised of a plurality of filaments;
- and
- a binding resin applied to said filaments of said wefts, said binding resin partially sticking on said filaments of said wefts and partially fixing said filaments of said wefts with one another, and partially fixing said warps and said wefts to each other;
- a first set of piles made of a first pile yarn, the first set of piles being tufted to the backing fabric with a needle gauge ranging from ⅛ inch to {fraction (1/10)} inch;
- and
- a second set of piles made of a second pile yam, the second set of piles being tufted to the backing fabric with a needle gauge of twice the needle gauge of the first set of pile yarns and arranged in double lines longitudinally front and rear together with respect to the first pile yarns, and disposed between adjacent ones of the first piles.
Dependencies are inferred from the claim text.