Nickel-diamond-coated saw wire with improved anchoring of the diamond particles
AssigneeWacker Chemie AG
InventorsJorg Lukschandel, Jurgen Meyer
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AssigneeWacker Chemie AG
InventorsJorg Lukschandel, Jurgen Meyer
Estimating the term…
The invention relates to a saw wire consisting essentially of a steel wire, an intermediate layer and a metallic binding phase into which diamond grains with an average diameter of 10 to 50 micrometers are inserted, characterized in that the metallic binding phase has a hardness of between 600 and 1100 HV 0.1 and consists of an inner layer and an outer layer which are arranged concentrically around the steel wire provided with the intermediate layer. The inner layer has a thickness of approximately between 10 and 25% of the average diamond grain diameter, while the thickness of the outer layer is such that the overall thickness of the metallic binding phase is 45-55% of the average diamond grain diameter and the diamond grains have an average interval of not more than 5 times their average diameter. Other fine particles with an average diameter of 1 to 6 micrometers are located between the diamond grains with an average diameter of 10 to 50 micrometers.
A saw wire with a high resistance to wear when sawing hard materials, comprising a steel wire, an intermediate layer and a metallic binder phase in which diamond grains, with a mean diameter of 10 to 50 μm are embedded, the intermediate layer being undamaged and free of diamond grains and serving both to prevent hydrogen embrittlement of the wire and to ensure sufficient adhesive strength of the metallic binder phase, characterized in that the metallic binder phase has a hardness of between 600 and 1100 HV 0.1 and comprises an inner layer and an outer layer, which are arranged concentrically around the steel wire which has been provided with the intermediate layer, the inner layer having a thickness of approximately 10 to 25% of the mean diamond grain diameter and the outer layer having a thickness which is such that the total thickness of the metallic binder phase is 45-55% of the mean diamond grain diameter, and the diamond grains having a mean spacing between them of no more than five times their mean diameter and further fine particles with a mean diameter of from 1 to 6 μm being situated between the diamond grains with a mean diameter of from 10 to 50 μm.
Dependencies are inferred from the claim text.