Seal for electrochemical cell
AssigneeEveready Battery Company, Inc.
InventorsMark A. Schubert, Robert E. Ray JR.
Life of this patent
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Abstract
The invention is an injection-molded thermoplastic seal member for use in an electrochemical cell and a cell containing the seal member. The thermoplastic material comprises a mixture of a polyolefin matrix, comprising more than 30 weight percent of the thermoplastic material, and an aromatic polymer having a repeating unit that comprises at least one aromatic functional group. The material has excellent molding properties and results in a seal member that forms a superior compressive seal in the electrochemical cell.
Claims38
An electrochemical cell comprising a metal container with an open end;
- a negative electrode, a positive electrode and an electrolyte disposed within the container;
- and a seal member disposed in the open end of the container for closing the cell, thereby sealing the electrodes and the electrolyte within the container;
- wherein the seal member comprises an injection-molded thermoplastic material, the thermoplastic material comprising a mixture of:
- a polyolefin matrix comprising more than 30 weight percent of the thermoplastic material;
- and
- an aromatic polymer having a repeating unit that comprises at least one aromatic functional group.
An electrochemical cell comprising a container with an open end;
- a negative electrode, a positive electrode and an electrolyte disposed within the housing;
- and a seal member disposed in the open end of the container for closing the cell, thereby sealing the electrodes and the electrolyte within the container;
- wherein the seal member comprises an injection-molded thermoplastic material, the thermoplastic material comprising a mixture of:
- a polyolefin matrix comprising more than 30 weight percent of the thermoplastic material;
- and
- an aromatic polymer having a repeating unit that comprises at least one aromatic functional group;
- wherein the thermoplastic material has a heat deflection temperature at 66 psi of 200° F. to 400° F., as determined by ASTM D648.
A seal member for an electrochemical cell, wherein the seal member is capable of forming a compressive seal and comprises an injection molded thermoplastic material comprising a mixture of:
- a polyolefin matrix comprising more than 30 weight percent of the thermoplastic material;
- and
- an aromatic polymer having a repeating unit that comprises at least one aromatic functional group.
An electrochemical cell comprising a metal container and an injection-molded thermoplastic seal member forming a compressive seal, wherein the seal member has:
- a tensile creep deformation, between 1 and 1000 hours at 114° F. under a constant load of 1500 psi, of 0 to 3 percent, as determined by ASTM D2990;
- a tensile modulus at 50% RH and 23° C. of 120,000 to 300,000 psi, as determined by ASTM D638;
- a coefficient of thermal expansion in the direction of flow at 50% RH and 73° F. of 0.000020 to 0.000060 in./in.-° F., as determined by ASTM E831;
- and
- a heat deflection temperature, dry as molded, at 66 psi of 230° F. to 400° F., as determined by ASTM D648.
Dependencies are inferred from the claim text.