Composite cordierite filters
AssigneeCorning Incorporated
InventorsKishor P. Gadkaree, Yanxia Lu, Joseph F. Mach, Christopher J. Warren, Yuming Xie
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AssigneeCorning Incorporated
InventorsKishor P. Gadkaree, Yanxia Lu, Joseph F. Mach, Christopher J. Warren, Yuming Xie
Estimating the term…
Composite cordierite honeycomb structures especially suitable for diesel exhaust filtration applications comprise a non-oxide polycrystalline phase constituting 10-70% by weight, with the remainder of the ceramic material constituting a cordierite phase, the non-oxide polycrystalline phase being selected from the group consisting of carbides, nitrides, and borides. Preferably the non-oxide phase is either polycrystalline silicon carbide or polycrystalline silicon nitride and has a particle aspect ratio of less than 3. Inventive ceramic bodies are porous with an open porosity of at least 30%, preferably between 40% and 60%, and a median pore size of at least 5 micrometers, more preferably greater than 8 micrometers and less than 12 micrometers.
A multicellular honeycomb structure composed of a ceramic material comprising a non-oxide polycrystalline phase constituting 10-70% by weight, with the remainder of the ceramic material constituting a cordierite phase, the non-oxide polycrystalline phase being selected from the group consisting of carbides, nitrides, and borides, wherein the non-oxide polycrystalline phase has a particle aspect ratio of less than 3.
The honeycomb of claim 6 wherein the non-oxide polycrystalline phase is polycrystalline silicon carbide.
The honeycomb of claim 6 wherein the non-oxide phase is polycrystalline silicon nitride.
The honeycomb of claim 8 wherein the ceramic material has an open porosity of at least 30% and a median pore size of at least 5 micrometers.
A filter for trapping and combusting diesel exhaust particulates comprising a wall-flow honeycomb body composed of a porous ceramic material and having a plurality of parallel end-plugged cell channels traversing the body from a frontal inlet end to an outlet end thereof, wherein the ceramic material comprises a non-oxide polycrystalline phase constituting 10-70% by weight, with the remainder of the ceramic material constituting a cordierite phase, the non-oxide polycrystalline phase being selected from the group consisting of carbides, nitrides, and borides, wherein the filter has an open porosity of at least 30% and a median pore size of at least 5 micrometers.
A diesel exhaust particulate filter comprising a plugged, wall-flow honeycomb filter body composed of porous ceramic material and comprising a plurality of parallel end-plugged cell channels traversing the body from a frontal inlet end to an outlet end thereof, wherein:
Dependencies are inferred from the claim text.