Gaseoline sulfur reduction in fluid catalytic cracking
AssigneesMobil Oil Corporation, W.R. Grace & Co.-Conn.
InventorsW.C. CHENG, SCOTT K. PURNELL, TERRY G. ROBERIE, HYE-KYUNG C. TIMKEN, XINJIN ZHAO
Life of this patent
Estimating the term…
Loading patent…
AssigneesMobil Oil Corporation, W.R. Grace & Co.-Conn.
InventorsW.C. CHENG, SCOTT K. PURNELL, TERRY G. ROBERIE, HYE-KYUNG C. TIMKEN, XINJIN ZHAO
Estimating the term…
The sulfur content of liquid cracking products, especially the cracked gasoline, of the catalytic cracking process is reduced by the use of a sulfur reduction catalyst composition comprising a porous molecular sieve which contains a metal in an oxidation state above zero within the interior of the pore structure of the sieve as well as a rare earth component which enhances the cracking activity of the cracking catalyst. The molecular sieve is normally a faujasite such as USY. The primary sulfur reduction component is normally a metal of Period 3 of the Periodic Table, preferably vanadium. The rare earth component preferably includes cerium which enhances the sulfur reduction activity of the catalyst. The sulfur reduction catalyst may be used in the form of a separate particle additive or as a component of an integrated cracking/sulfur reduction catalyst.
A method of reducing the sulfur content of a catalytically cracked petroleum fraction, which comprises catalytically cracking a petroleum feed fraction containing organosulfur compounds at elevated temperature in the presence of a cracking catalyst and a product sulfur reduction catalyst which comprises a porous molecular sieve having (i) a first metal component which is within the interior pore structure of the molecular sieve and which comprises a metal in an oxidation state greater than zero and (ii) a second metal component which is within the interior pore structure of the molecular sieve and which comprises at least one rare earth, to produce liquid cracking products of reduced sulfur content.
In a fluid catalytic cracking process in which a heavy hydrocarbon feed comprising organosulfur compounds is catalytically cracked to lighter products by contact in a cyclic catalyst recirculation cracking process with a circulating fluidizable catalytic cracking catalyst inventory consisting of particles having a size ranging from about 20 to about 100 microns, comprising:
A method according to claim 11 in which the cracking catalyst comprises a matrixed faujasite zeolite.
A method according to claim 12 in which the product sulfur reduction catalyst comprises a large pore size or intermediate pore size zeolite as the molecular sieve component, vanadium as the first metal component and a combination of cerium and at least one other rare earth metal as the second metal component.
A method according to claim 13 in which the large pore size zeolite of the product sulfur reduction catalyst comprises zeolite USY.
A catalytic composition which comprises (i) a porous molecular sieve component, (ii) a first metal component comprising a metal in an oxidation state greater than zero located within the interior pore structure of the porous molecular sieve component and (ii) a second metal component comprising a rare earth metal located within the interior pore structure of the porous molecular sieve component.
Dependencies are inferred from the claim text.