Load sensing by partial magnetic saturation
AssigneeStarr-Johnson
InventorHubert A. Wright
Life of this patent
Estimating the term…
Abstract
A load applied to a load cell's load-bearing member (21) causes that member to move against the force applied by springs (28 and 30) and thereby bring a magnet (24) into closer proximity to the ferromagnetic core (12) of a coil (10). Acting across a small gap, the magnet partially saturates a magnetic circuit that encloses the coil. This force-caused magnet motion changes the coil inductance and the magnetic circuit's degree of saturation. By applying to the coil (10) a brief voltage pulse without thereby heating it significantly, and by observing the coil current's resultant steady-state value and the rate at which the coil current approaches that value, an inductance-to-load converter (FIG. 4) calculates the applied load and the coil's temperature and generates outputs that represent them.
Claims41
A load transducer comprising:
- A) a load cell adapted for application of a load thereto and including:
- i) a high-permeability path material forming an at least partially saturable high-permeability path portion of a closed magnetic path in which the high-permeability portion is relatively long and interrupted by a relatively small low-permeability path portion;
- ii) a permanent magnet generally aligned with the path and mounted in the low-permeability path portion for such resilient relative movement between the magnet and at least part of the high-permeability path portion upon application of load to the load cell as to change the magnetic path's degree of magnetic saturation, the total length of the low-permeability path portion, exclusive of the magnet, being less than four times the magnet's thickness in the path direction;
- and
- iii) an electrically conductive coil so linked to the magnetic path that the coil's inductance depends on the magnetic path's reluctance, whereby the coil's inductance depends on the load applied to the load cell;
- and
- B) an inductance-to-load converter, connected to the coil, that measures an inductance-dependent quantity that depends on the coil's inductance, determines the load from the inductance-dependent quantity, and generates an output indicative of the load thereby determined.
A load transducer comprising:
- A) a load cell adapted for application of a load thereto and including:
- i) a high-permeability path material forming an at least partially saturable high-permeability path portion of a closed magnetic path in which the high-permeability portion is relatively long and interrupted by a relatively small low-permeability path portion, the length of the high-permeability path portion is at least five times the length of the low-permeability path portion;
- ii) a permanent magnet generally aligned with the path and mounted in the low-permeability path portion for such resilient relative movement between the magnet and at least part of the high-permeability path portion upon application of load to the load cell as to change the magnetic path's degree of magnetic saturation;
- and
- iii) an electrically conductive coil so linked to the magnetic path that current flowing through the coil induces in the magnetic path a magnetic flux that depends on the magnetic path's reluctance, whereby the coil's inductance depends on the load applied to the load cell;
- and
- B) an inductance-to-load converter, connected to the coil, that measures an inductance-dependent quantity that depends on the coil's inductance, determines the load from the inductance-dependent quantity, and generates an output indicative of the load thereby determined.
For measuring load, a method comprising:
- A) providing a load cell that includes:
- i) a high-permeability path material forming an at least partially saturable high-permeability path portion of a closed magnetic path in which the high-permeability portion is relatively long and interrupted by a relatively small low-permeability path portion;
- ii) a permanent magnet generally aligned with the path and mounted in the low-permeability path portion for such resilient relative movement between the magnet and at least part of the high-permeability path portion upon application of load to the load cell as to change the magnetic path's degree of magnetic saturation, the length of the low-permeability path portion, exclusive of the magnet, being less than four times the magnet's thickness in the path direction;
- and
- iii) an electrically conductive coil so linked to the magnetic path that current flowing through the coil induces in the magnetic path a magnetic flux that depends on the magnetic path's reluctance, whereby the coil's inductance depends on the load applied to the load cell;
- B) measuring an inductance-dependent quantity that depends on the coil's inductance;
- C) determining the load from the inductance-dependent quantity;
- and
- D) generating an output indicative of the load thereby determined.
For measuring load, a method comprising:
- A) providing a load cell that includes:
- i) a high-permeability path material forming an at least partially saturable high-permeability path portion of a closed magnetic path in which the high-permeability portion is relatively long and interrupted by a relatively small low-permeability path portion, the length of the high-permeability path portion is at least five times the length of the low-permeability path portion;
- ii) a permanent magnet generally aligned with the path and mounted in the low-permeability path portion for such resilient relative movement between the magnet and at least part of the high-permeability path portion upon application of load to the load cell as to change the magnetic path's degree of magnetic saturation;
- and
- iii) an electrically conductive coil so linked to the magnetic path that current flowing through the coil induces in the magnetic path a magnetic flux that depends on the magnetic path's reluctance, whereby the coil's inductance depends on the load applied to the load cell;
- B) measuring an inductance-dependent quantity that depends on the coil's inductance;
- C) determining the load from the inductance-dependent quantity;
- and
- D) generating an output indicative of the load thereby determined.
Dependencies are inferred from the claim text.