Method for preparing an organo-silicon sol and materials obtained from such sol
AssigneeEssilor International (Compagnie Generale d'Optique)
InventorsJohn Biteau, Jean-Pierre Boilot, Frederic Chaput
Life of this patent
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Abstract
The method consists in hydrolysing an initial volume Vsi of a precursor material comprising at least one polyalkoxysilane with a quantity of water such that 1 x H 2 O x Si ≥ 10 where x H2O and x Si represent the number of moles of H2O and Si present, respectively, the concentration of the hydrolysate up to a volume substantially equal to the initial volume Vsi, leaving the concentrated hydrolysate until segregation into an aqueous phase and an organo-silicon phase, and recovery of the organo-silicon phase. Application to optic.
Claims20
A method for preparing an organo-silicon soil, characterised in that it comprises:
- a) hydrolysis of an initial volume Vsi of a precursor material containing at least an organo-silicon monomer precursor with formula:
- R1nsi (OR2)4-n (i)
- in which
- the radicals R1, identical or different, represent an alkyl group, an aryl group, a vinyl group or H,
- the radicals R2, identical or different, represent H or an alkyl group, and
- n is an integer varying from 1 to 2, and n=2 if R1 represents H, with a water quantity such as
- 7 x H 2 O x Si ≥ 10
- and, with a possible quantity of an organic solvent such that
- 8 0 ≤ x Solvent x Si ≤ 8
- where x H2O, x si and x solvent represent, respectively, the number of moles of H2O, si and solvent present:
- and under the condition that when
- 9 x H 2 O x Si = 10 , x Solvent = 0 ,
- to obtain a hydrolysate of the precursor material;
- b) concentration of the hydrolysate down to a volume substantially equal to the initial volume Vsi;
- c) leaving the concentrated hydrolysate until a distinct aqueous phase and a distinct organo-silicon phase are obtained, and
- d) separation and collection of the organo-silicon phase.
A method according to any of the previous claims, characterised in that the hydrolysate has a pH ranging from 3 to 10.
A method according to any of the previous claims, characterised in that a predetermined quantity of mixed colloidal silica SiO2 is incorporated to the organo-silicon phase recovered.
A method according to any of the previous claims, characterised in that it also comprises
- (e) a drying step of the recovered organo-silicon phase.
An organo-silicon sol made of silicon species T1, T2 and T3, characterised in that the molar fraction of specie T2 is equal to or greater than 50%, preferably 60%, and the condensation rate Tc is equal to or greater than 0.65.
Dependencies are inferred from the claim text.