Atomically thin highly resistive barrier layer in a copper via
AssigneeApplied Materials, Inc.
InventorsFusen Chen, Ling Chen
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AssigneeApplied Materials, Inc.
InventorsFusen Chen, Ling Chen
Estimating the term…
A method of forming a copper via and the resultant structure. A thin layer of an insulating barrier material, such as aluminum oxide or tantalum nitride, is conformally coated onto the sides and bottom of the via hole, for example, by atomic layer deposition (ALD) to a thickness of less than 5 nm, preferably less than 2 nm and having an electrical resistivity of more than 500 microohm-cm. A copper seed layer is then deposited under conditions such that copper is deposited on the via sidewalls but not deposited over most of the bottom of via hole. Instead energetic copper ions sputter the barrier material from the via bottom. Copper is electroplated into the via hole lined only on its sidewalls with the barrier. The invention preferably extends also to dual-damascene structures in which the copper seed sputter process sputters the barrier layer from the via bottom but not the trench floor.
A process of filling copper into a vertical interconnection hole extending through an inter-level dielectric layer formed in a substrate and having sides and a bottom, comprising the steps of:
A process of filling copper into a vertical interconnection hole extending through an inter-level dielectric layer formed in a substrate and having sides and a bottom, comprising the steps of:
The process of claim 16, wherein said barrier layer comprises an oxide of a refractory metal chosen from Groups IVB, VB, and VIB of the periodic table.
A copper via structure, comprising:
22 The copper via structure of claim 19, wherein said barrier layer has a thickness on said sides of said hole of no more than 5 nm.
The copper via structure of claim 22, wherein said thickness is no more than 2 nm.
The copper via structure of claim 25, wherein said thickness is at least 0.5 nm.
A copper via structure, comprising:
A copper via structure, comprising:
Dependencies are inferred from the claim text.