Method of producing a segmented lens and a screen for a colour display device
AssigneeKoninklijke Philips Electronics N.V.
InventorsTewe Hiepke Heemstra, Tiemen Poorter
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AssigneeKoninklijke Philips Electronics N.V.
InventorsTewe Hiepke Heemstra, Tiemen Poorter
Estimating the term…
In the manufacturing process of colour display tubes with a dotted screen pattern, to form the screen (11), a segmented lens (3) is used for exposing the display window (4) in order to apply a structure of a black matrix layer and a layer with electroluminescent material to it. Principally, a segmented lens (3) gives rise to a phenomenon that is called facet marking; this is a result of the fact that the images of consecutive facets (12) of the lens on the screen (11) are disjunct or partly overlap, giving dark lines (42) or bright lines (44). In present day colour display tubes—especially for use as computer monitors—it is getting more and more important to reduce facet marking as far as possible. It is proposed to manufacture the segmented lens (3) according to a new process in which the mould (30) for the manufacture of said segmented lens is significantly changed. In the new process, the poles (31) for the mould (30) are stacked by placing them with cylindrical projections (36) into apertures (38) of the carrier plate (37). This prevents leaning poles (31), which result in errors in the inclination of the facets (12). This method of manufacturing the mould (30) makes it possible to decrease the facet size and significantly improve the facet marking in colour display tubes.
A method of producing a segmented lens, in which a fluid plastic is applied between a glass carrier and a mould comprising a two-dimensional array of metal poles, each metal pole having a top section which is rectangular in shape, a top surface with a chosen inclination and a bottom section which is cylindrical in shape for engaging a corresponding two-dimensional array of round apertures in a carrier plate, which fluid plastic is hardened after which the segmented lens, being the assembly of the glass carrier and the plastic top layer having a two dimensional array of facets, is removed from the mould.
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