# US 12,771,238 B2 · Electrical power systems

> Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt

- Number: US 12,771,238 B2
- Document ID: US12771238B2
- Status: Granted
- Kind: B2
- Application number: 18/938,785
- Filed: 2024-11-06
- Published: 2025-05-29
- Granted: 2026-10-20
- Earliest claimed: 2023-11-24
- Assignees: ROLLS-ROYCE plc
- Applicants: Rolls-Royce PLC
- Inventors: David R Trainer; Jonathan M Stevens; Robert Slater; Keval Mehta; Pablo A Briff
- Web page: https://patentgrep.com/patent/US12771238B2

## CPC

- H02M 1/325: {with means for allowing continuous operation despite a fault, i.e. fault tolerant converters}
- B60R 16/03: for supply of electrical power to vehicle subsystems {or for (circuit arrangements for charging batteries H02J7/00)}
- H02M 1/0009: {Devices or circuits for detecting current in a converter}
- H02M 3/33573: {Full-bridge at primary side of an isolation transformer}
- H02M 3/33592: {having a synchronous rectifier circuit or a synchronous freewheeling circuit at the secondary side of an isolation transformer}
- H02M: APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF (transformers H01F; dynamo-electric converters H02K47/00; controlling transformers, reactors or choke coils, control or regulation of electric motors, generators or dynamo-electric converters H02P)
- B60R: VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR

## Abstract

An electrical power system 10 and a method 300 of controlling an electrical power system 10 are provided. The electrical power system 10 comprises a DC:DC power converter 100 connected between a DC power source 11 and a DC electrical network 12. The DC electrical network 12 comprises at least a first zone Z1 for powering a first group of one or more electrical loads 12La-b, a second zone Z2 for powering a second group of one or more electrical loads 12Lc-d, a first controllable circuit breaker X1, and a second controllable circuit breaker X2. The electrical power system 10 further comprises a control system 150 configured to: in response to determining there is a fault in the DC electrical network 12: control a switching operation of a plurality of transistors of the DC:DC power converter 100 to supply a controlled and gradually increasing amount of current from the DC power source 11 to the DC electrical network 12; open the first controllable circuit breaker X1 if the gradually increasing amount of current supplied to the DC electrical network 12 reaches a level defined by a first trip profile 201, the first trip profile 201 defining a gradually decreasing current level; and open the second controllable circuit X2 breaker if the gradually increasing amount of current supplied to the DC electrical network 12 reaches a level defined by a second trip profile 202, the second trip profile 202 defining a gradually decreasing current level, the gradually decreasing current level defined by the first trip profile 201 being higher than the gradually decreasing current level defined by the second trip profile 202.

## Claims

### Claim 1

An electrical power system comprising: a DC:DC power converter connected between a DC power source and a DC electrical network, the DC electrical network comprising at least a first zone for powering a first group of one or more electrical loads, a second zone for powering a second group of one or more electrical loads, a first controllable circuit breaker, and a second controllable circuit breaker,
wherein the electrical power system further comprises a control system configured to:
monitor one or more operating parameters of the electrical power system and to determine, based on the one or more operating parameters, whether there is a fault in the DC electrical network;
in response to determining there is a fault in the DC electrical network:
control a switching operation of a plurality of transistors of the DC: DC power converter to supply a controlled and gradually increasing amount of current from the DC power source to the DC electrical network;
open the first controllable circuit breaker if the gradually increasing amount of current supplied to the DC electrical network reaches a level defined by a first trip profile, the first trip profile defining a gradually decreasing current level;
open the second controllable circuit breaker if the gradually increasing amount of current supplied to the DC electrical network reaches a level defined by a second trip profile, the second trip profile defining a gradually decreasing current level, the gradually decreasing current level defined by the first trip profile being higher than the gradually decreasing current level defined by the second trip profile.

### Claim 2 (depends on 1)

The electrical power system of claim 1, wherein the control system is further configured to, if the gradually increasing amount of current supplied to the DC electrical network reaches a level defined by the first or second trip profile, control the plurality of transistors of the DC: DC power converter to reduce the amount of current supplied to the DC electrical network before opening the first or second controllable circuit breaker.

### Claim 3 (depends on 2)

The electrical power system of claim 2, wherein the control system is configured block the supply of current from the DC power source to the DC electrical network before opening the first or second controllable circuit breaker.

### Claim 4 (depends on 1)

The electrical power system of claim 1, wherein:
the first controllable circuit breaker is located between the first zone and the DC: DC power converter;
the second controllable circuit breaker is located between the first zone and the second zone.

### Claim 5 (depends on 1)

The electrical power system of claim 1, wherein the control system is further configured to, after opening the second controllable circuit breaker:
determine, based on the one or more operating parameters of the electrical power system, whether the fault in the DC electrical network has been isolated.

### Claim 6 (depends on 5)

The electrical power system of claim 5, wherein the control system is further configured to, in response to determining the fault in the DC electrical network has been isolated:
control the switching operation of the plurality of transistors of the DC: DC power converter to supply a controlled amount of current from the DC power source to the DC electrical network to charge one or more capacitors of the DC electrical network.

### Claim 7 (depends on 6)

The electrical power system of claim 6, wherein the control system is further configured to, before supplying the controlled amount of current from the DC power source to the DC electrical network to charge the one or more capacitors, control the plurality of transistors of the DC: DC power converter to block the supply of current from the DC power source to the DC electrical network.

### Claim 8 (depends on 5)

The electrical power system of claim 5, wherein the control system is further configured to, in response to determining the fault in the DC electrical network has not been isolated:
control the switching operation of the plurality of transistors of the DC: DC power converter to supply a gradually increasing amount of current from the DC power source to the DC electrical network; and
open the first controllable circuit breaker if the gradually increasing amount of current supplied by the DC power source reaches a level defined by the first trip profile.

### Claim 9 (depends on 1)

The electrical power system of claim 1, wherein controlling the plurality of transistors to supply a controlled amount of current from the DC power source to the DC electrical network comprises:
repeatedly switching the DC: DC power converter between two or more different switching configurations of the DC: DC power converter to control an average amount of current transferred from the DC power source to the DC electrical network.

### Claim 10 (depends on 9)

The electrical power system of claim 9, wherein the control system is configured to control an amount of time the DC: DC power converter is in each of the two or more different switching configurations to control the average amount of current transferred from the DC power source to the DC electrical network.

### Claim 11 (depends on 1)

The electrical power system of claim 1, wherein the DC: DC power converter is a Dual Active Bridge (DAB) DC: DC power converter or an H-bridge DC: DC power converter.

### Claim 12 (depends on 1)

The electrical power system of claim 1, wherein:
the DC: DC power converter is a Dual Active Bridge (DAB) DC: DC power converter comprising a DC: AC converter circuit having a DC and an AC side; an AC: DC converter circuit having a DC side and an AC side; and an AC link connecting the AC side of the DC: AC circuit and the AC side of the AC: DC converter circuit, the AC link including a transformer having a first winding connected to the AC side of the DC: AC converter circuit and a second winding connected to the AC side of the AC: DC converter;
the DC side of the DC: AC converter circuit is connected to the DC power source;
the DC side of the AC: DC converter circuit is connected to the DC electrical network;
controlling the plurality of transistors to supply a controlled amount of current from the DC power source to the DC electrical network comprises one or more of:
modifying a switching operation of a plurality of transistors of the DC: AC converter circuit so that a waveform of a voltage applied to the first winding of the transformer changes from a square wave to a quasi-square wave; and
modifying the switching operation of the first plurality of transistors so that a duty cycle of a waveform of a voltage applied to the first winding of the transformer changes.

### Claim 13 (depends on 1)

The electrical power system of claim 1, wherein the one or more operating parameters of the electrical power system includes a voltage of the DC electrical network, and the control system is configured to determine there is a fault in the DC electrical network in response to a drop in the voltage.

### Claim 14 (depends on 1)

The electrical power system of claim 1, wherein the first and second controllable circuit breakers comprise mechanical contactors or semiconductor switches.

### Claim 15 (depends on 1)

The electrical power system of claim 1, wherein the DC power source comprises an energy storage system or a second DC electrical network.

### Claim 16 (depends on 1)

An aircraft comprising an electrical power system according to claim 1.

### Claim 17

A method of operating an electrical power system, the electrical power system comprising: a DC:DC power converter connected between a DC power source and a DC electrical network, the DC electrical network comprising at least a first zone for powering a first group of one or more electrical loads, a second zone for powering a second group of one or more electrical loads, a first controllable circuit breaker and a second controllable circuit breaker,
the method comprising:
monitoring one or more operating parameters of the electrical power system;
determining, based on the one or more operating parameters, that there is a fault in the DC electrical network;
controlling a switching operation of a plurality of transistors of the DC: DC power converter to supply a controlled and gradually increasing amount of current from the DC power source to the DC electrical network; and
controlling the opening of the first and second controllable circuit breakers according to respective first and second trip profiles, wherein the first and second trip profiles define gradually decreasing current levels, and the control system opens the first controllable circuit breaker if the gradually increasing amount of current supplied to the DC electrical network reaches a level defined by the first trip profile, and the control system opens the second controllable circuit breaker if the gradually increasing amount of current supplied to the DC electrical network reaches a level defined by the second trip profile, wherein the gradually decreasing current level defined by the first trip profile being higher than the gradually decreasing current level defined by the second trip profile.

### Claim 18 (depends on 17)

The method of claim 17, further comprising:
in response to the gradually increasing amount of current supplied to the DC electrical network reaching the level defined by the second trip profile, before opening the second controllable circuit breaker, controlling the switching operation of the plurality of transistors of the DC: DC power converter to block the supply of current from the DC power source to the DC electrical network.

### Claim 19 (depends on 17)

The method of claim 17, further comprising, after opening the first or second controllable circuit breaker:
controlling the switching operation of the plurality of transistors of the DC: DC power converter to supply a controlled amount of current from the DC power source to the DC electrical network to charge one or more capacitors of the DC electrical network.

### Claim 20 (depends on 19)

The method of claim 19, further comprising, after opening the first or second controllable circuit breaker and before controlling the switching operation of the plurality of transistors of the DC: DC power converter to supply a controlled amount of current from the DC power source to the DC electrical network to charge one or more capacitors of the DC electrical network:
controlling the switching operation of the plurality of transistors of the DC: DC power converter to block the supply of current from the DC power source to the DC electrical network.
