# US 12,766,510 B2 · Microfluidic device for and methods of using surface-attached posts and capture beads in a microfluidic chamber

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- Number: US 12,766,510 B2
- Document ID: US12766510B2
- Status: Granted
- Kind: B2
- Application number: 17/776,797
- Filed: 2020-11-16
- Published: 2022-12-15
- Granted: 2026-10-20
- Earliest claimed: 2019-11-15
- Assignees: Redbud Labs, Inc.
- Applicants: Redbud Labs, Inc.
- Inventors: Richard Chasen Spero; Jay Kenneth Fisher; Dale Barnes; Olivia Kanies
- Web page: https://patentgrep.com/patent/US12766510B2

## CPC

- B01L 3/502761: {specially adapted for handling suspended solids or molecules independently from the bulk fluid flow, e.g. for trapping or sorting beads or physically stretching molecules}
- B01L 2200/0668: Trapping microscopic beads
- B01L 2300/0877: Flow chambers
- B01L 2300/123: Flexible; Elastomeric
- B01L 2400/043: magnetic forces
- B01L: CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE

## Abstract

A microfluidic device for and methods of using surface-attached posts and capture beads in a microfluidic chamber is disclosed. For example, the microfluidics device includes a pair of substrates separated by a gap and thereby forming a reaction (or assay) chamber therebetween. A field of actuatable surface-attached posts (e.g., magnetically responsive microposts) is provided on one or both of the substrates. The surface-attached posts are functionalized with capture beads. Additionally, methods are provided of functionalizing the surface-attached posts with the capture beads. Additionally, methods are provided of using the surface-attached posts that are functionalized with capture beads in a microfluidics device for binding a target of interest. Further, a bead spraying system and method is provided for spraying magnetically responsive and/or non-magnetically responsive beads atop and/or among a field of surface-attached microposts for use in a microfluidic device.

## Claims

### Claim 1

A microfluidic cartridge comprising:
a. a housing forming a reaction chamber;
b. a field of actuatable surface-attached microposts provided on an interior surface of the housing and extending into the reaction chamber, wherein the actuatable surface-attached microposts are configured to move when actuated; and
c. beads attached to the microposts; and
wherein the beads comprise a core that is covered by a polymer shell and the polymer shell provides a surface for a subsequent functionalization reaction or reactions, and the core further comprises a magnetically-responsive material.

### Claim 2 (depends on 1)

The microfluidic cartridge of claim 1, wherein the reaction chamber further comprises openings arranged for flowing fluid into and out of the chamber.

### Claim 3 (depends on 1)

The microfluidic cartridge of claim 1, wherein the housing comprises two substrates separated to form the reaction chamber as a gap between the substrates.

### Claim 4 (depends on 1)

The microfluidic cartridge of claim 1, wherein the beads are functionalized.

### Claim 5 (depends on 1)

The microfluidic cartridge of claim 1, wherein the actuatable surface-attached microposts comprise magnetically-responsive microposts that can be actuated and moved using a magnetic actuation mechanism.

### Claim 6 (depends on 1)

The microfluidic cartridge of claim 1, wherein the beads comprise target-specific beads, wherein the target-specific beads are pre-functionalized with a binding agent that is specific for one or more targets of interest, the pre-functionalized beads are bound to the actuatable urface-attached microposts using a functional group linker or using a lyophilization process or via non-specific adsorption of the beads to the microposts, and the microposts are maintained in an upright orientation by the lyophilization process.

### Claim 7 (depends on 1)

The microfluidic cartridge of claim 1, wherein a chemical bonding reaction is used to adhere a magnetically-responsive bead to the surface of a micropost, and wherein the chemical bonding reaction is selected from the group consisting of an avidin/biotin complexation interaction or a carboxy group/amine linkage.

### Claim 8 (depends on 1)

The microfluidic cartridge of claim 1, wherein a remnant (latent) magnetic field is generated in the actuatable surface-attached microposts, thereby attracting and binding the beads to the microposts via magnetism.

### Claim 9 (depends on 1)

The microfluidic cartridge of claim 1, wherein the beads are bound to at least one substrate surface of the reaction chamber by an ambient magnetic field.

### Claim 10 (depends on 1)

The microfluidics cartridge of claim 1, wherein the polymer shell is selected from the group consisting of a polystyrene or a silica-based material.

### Claim 11 (depends on 1)

An instrument comprising:
a. an actuation mechanism, and
b. the microfluidic cartridge of claim 1,
wherein the actuation mechanism generates an actuation force thereby compelling at least a portion of the actuatable surface-attached microposts to move, and
wherein the actuation force is selected from the group consisting of a magnetic, thermal, sonic, and/or electric force.

### Claim 12 (depends on 11)

The instrument of claim 11, wherein the actuatable surface-attached microposts are functionalized with the beads for specific binding of one or more targets of interest.

### Claim 13 (depends on 11)

The instrument of claim 11, wherein the microposts are pre-magnetized to create a magnetic field in the microposts and then magnetically-responsive beads are bound to the microposts, whereby the beads provide a surface for binding one or more targets of interest, and wherein the beads comprise a superparamagnetic material.

### Claim 14 (depends on 11)

The instrument of claim 11, wherein the bead is pre-coupled with a ligand, and wherein the ligand is selected from the group consisting of an antibody, a protein, an antigen, a DNA/RNA probe, or any other molecule with an affinity for one or more targets of interest.

### Claim 15 (depends on 11)

A method of capturing a target, the method comprising:
a. providing the instrument of claim 11;
b. causing a sample comprising the target to flow through the reaction chamber; and
c. causing the actuation mechanism to generate an actuation force thereby compelling at least a portion of the actuatable surface-attached microposts to move, thereby causing the target to bind to the beads.

### Claim 16 (depends on 15)

The method of claim 15, further comprising:
a. causing a wash buffer to flow through the reaction chamber; and
b. causing the actuation mechanism to generate an actuation force thereby compelling at least a portion of the actuatable surface-attached microposts to move, thereby washing the beads.

### Claim 17 (depends on 15)

The method of claim 15, further comprising:
a. causing an elution buffer to flow through the reaction chamber; and
b. causing the actuation mechanism to generate an actuation force thereby compelling at least a portion of the actuatable surface-attached microposts to move, thereby eluting the target from the beads.
