# US 12,763,646 B2 · Temperature sensor holder and temperature sensor mounting method

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- Number: US 12,763,646 B2
- Document ID: US12763646B2
- Status: Granted
- Kind: B2
- Application number: 18/849,335
- Filed: 2022-12-19
- Published: 2025-07-10
- Granted: 2026-10-13
- Earliest claimed: 2022-03-29
- Assignees: Honda Motor Co., Ltd.
- Applicants: Honda Motor Co., Ltd.
- Inventors: Yuji Narita; Takamori Shirasuna; Eisuke Kajihara; Naotada Matsudaira
- Web page: https://patentgrep.com/patent/US12763646B2

## CPC

- H02K 11/25: Devices for sensing temperature, or actuated thereby
- G01K 1/14: Supports; Fastening devices; Arrangements for mounting thermometers in particular locations
- B62J 45/41: characterised by the type of sensor
- B62M 7/12: with the engine beside or within the driven wheel
- H02K: DYNAMO-ELECTRIC MACHINES (dynamo-electric relays H01H53/00; conversion of DC or AC input power into surge output power {H03K3/53})
- G01K: MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR (radiation pyrometry G01J5/00)
- B62J: CYCLE SADDLES OR SEATS; AUXILIARY DEVICES OR ACCESSORIES SPECIALLY ADAPTED TO CYCLES AND NOT OTHERWISE PROVIDED FOR, e.g. ARTICLE CARRIERS OR CYCLE PROTECTORS
- B62M: RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR {SINGLE-TRACK} CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES (arrangements or mounting of transmissions in vehicles in general B60K; transmission elements per se F16)

## Abstract

A temperature sensor holder with which it is possible to easily mount a temperature sensor without giving damage on an object to which the temperature sensor is mounted, etc., includes a sensor holding portion that holds the temperature sensor; a holder engagement portion that is to be engaged with an object; and an arm having a curved portion that connects the sensor holding portion and the holder engagement portion. A temperature sensor mounting method for easily mounting the temperature sensor to a motor without giving damage on the motor includes engaging the holder engagement portion with an insulator due to elastic force of the curved portion of the arm of the temperature sensor holder, and at the same time, bringing the temperature sensor into pressure contact with a stator coil by the sensor holding portion to mount the temperature sensor holder to the insulator.

## Claims

### Claim 1

A temperature sensor mounting method for mounting a temperature sensor
using a temperature sensor holder for mounting the temperature sensor that measures a temperature of a measured portion to an object having the measured portion, and including a sensor holding portion that holds the temperature sensor, a holder engagement portion that is to be engaged with the object, and an arm having a curved portion connecting the sensor holding portion and the holder engagement portion,
to a motor including a stator that includes a stator coil wound around a stator core via an insulator and a rotor that holds a magnet and that is supported within the stator together with a rotary drive shaft in a rotatable manner, the stator being formed in an annular shape by arranging a plurality of the stator coils in a circumferential direction, the temperature sensor detecting a temperature of the stator coil,
the temperature sensor mounting method comprising:
engaging the holder engagement portion with the insulator by an elastic force of the curved portion of the arm of the temperature sensor holder, and at the same time, bringing the temperature sensor into pressure contact with the stator coil by the sensor holding portion to mount the temperature sensor holder to the insulator,
wherein the insulator has a flange formed along the stator coil at an opening end of a cylindrical portion on a radially outer side of the stator, the cylindrical portion being located between the stator core and the stator coil, and
wherein the temperature sensor holder is mounted on the flange from a radially outer side of the stator with the holder engagement portion being engaged with an end of the flange.

### Claim 2 (depends on 1)

The temperature sensor mounting method as claimed in claim 1,
wherein the holder engagement portion includes an engagement tab that protrudes, and
wherein the engagement tab is engaged with an end of the insulator.

### Claim 3 (depends on 2)

The temperature sensor mounting method as claimed in claim 2,
wherein the holder engagement portion includes a protruding piece formed closer to the arm relative to the engagement tab, the protruding piece protruding in a direction same as the engagement tab, and
wherein the engagement tab is engaged with an end of the insulator positioned between the engagement tab and the protruding piece.

### Claim 4 (depends on 3)

The temperature sensor mounting method as claimed in claim 3, wherein a pair of the arms extends from the sensor holding portion of the temperature sensor holder in directions opposite to each other, and a pair of the holder engagement portions is provided at outer ends of the pair of arms.

### Claim 5 (depends on 3)

The temperature sensor mounting method as claimed in claim 3,
wherein the curved portion of the arm of the temperature sensor holder is curved so as to project outward in a radial direction of the stator, and
wherein the temperature sensor held by the sensor holding portion is brought into pressure contact with the stator coil by an elastic force of the curved portion of the arm toward inside of the stator in a radial direction.

### Claim 6 (depends on 2)

The temperature sensor mounting method as claimed in claim 2, wherein a pair of the arms extends from the sensor holding portion of the temperature sensor holder in directions opposite to each other, and a pair of the holder engagement portions is provided at outer ends of the pair of arms.

### Claim 7 (depends on 6)

The temperature sensor mounting method as claimed in claim 6, wherein the engagement tab of at least one of the pair of holder engagement portions has an inclined surface tapered toward a leading end in a direction perpendicular to a protruding direction of the engagement tab.

### Claim 8 (depends on 7)

The temperature sensor mounting method as claimed in claim 7,
wherein the curved portion of the arm of the temperature sensor holder is curved so as to project outward in a radial direction of the stator, and
wherein the temperature sensor held by the sensor holding portion is brought into pressure contact with the stator coil by an elastic force of the curved portion of the arm toward inside of the stator in a radial direction.

### Claim 9 (depends on 6)

The temperature sensor mounting method as claimed in claim 6,
wherein the curved portion of the arm of the temperature sensor holder is curved so as to project outward in a radial direction of the stator, and
wherein the temperature sensor held by the sensor holding portion is brought into pressure contact with the stator coil by an elastic force of the curved portion of the arm toward inside of the stator in a radial direction.

### Claim 10 (depends on 2)

The temperature sensor mounting method as claimed in claim 2,
wherein the curved portion of the arm of the temperature sensor holder is curved so as to project outward in a radial direction of the stator, and
wherein the temperature sensor held by the sensor holding portion is brought into pressure contact with the stator coil by an elastic force of the curved portion of the arm toward inside of the stator in a radial direction.

### Claim 11 (depends on 1)

The temperature sensor mounting method as claimed in claim 1, wherein the flange of the insulator is formed with a positioning protrusion that protrudes outward in a radial direction of the stator and restricts movement of the temperature sensor holder in an axial direction of the rotary drive shaft.

### Claim 12 (depends on 11)

The temperature sensor mounting method as claimed in claim 11,
wherein the flange of the insulator has an opening through which the stator coil is exposed, and
wherein when the temperature sensor holder is mounted on the flange, the temperature sensor held by the sensor holding portion enters the opening and is brought into pressure contact with the stator coil.

### Claim 13 (depends on 1)

The temperature sensor mounting method as claimed in claim 1,
wherein the flange of the insulator has an opening through which the stator coil is exposed, and
wherein when the temperature sensor holder is mounted on the flange, the temperature sensor held by the sensor holding portion enters the opening and is brought into pressure contact with the stator coil.

### Claim 14 (depends on 13)

The temperature sensor mounting method as claimed in claim 13,
wherein the curved portion of the arm of the temperature sensor holder is curved so as to project outward in a radial direction of the stator, and
wherein the temperature sensor held by the sensor holding portion is brought into pressure contact with the stator coil by an elastic force of the curved portion of the arm toward inside of the stator in a radial direction.

### Claim 15 (depends on 1)

The temperature sensor mounting method as claimed in claim 1,
wherein the curved portion of the arm of the temperature sensor holder is curved so as to project outward in a radial direction of the stator, and
wherein the temperature sensor held by the sensor holding portion is brought into pressure contact with the stator coil by an elastic force of the curved portion of the arm toward inside of the stator in a radial direction.

### Claim 16 (depends on 15)

The temperature sensor mounting method as claimed in claim 15, wherein the motor is mounted on a vehicle with the rotary drive shaft being oriented in a horizontal direction.

### Claim 17 (depends on 15)

The temperature sensor mounting method as claimed in claim 15,
wherein the curved portion of the arm of the temperature sensor holder is curved so as to project outward in a radial direction of the stator, and
wherein the temperature sensor held by the sensor holding portion is brought into pressure contact with the stator coil by an elastic force of the curved portion of the arm toward inside of the stator in a radial direction.

### Claim 18

A temperature sensor holder for mounting a temperature sensor that measures a temperature of a stator coil to a motor including a stator that includes the stator coil wound around a stator core via an insulator and a rotor that holds a magnet and that is supported within the stator together with a rotary drive shaft in a rotatable manner, the temperature sensor holder comprising:
a sensor holding portion that holds the temperature sensor;
a holder engagement portion that is to be engaged with the object; and
an arm having a curved portion connecting the sensor holding portion and the holder engagement portion,
wherein the insulator has a flange formed along the stator coil at an opening end of a cylindrical portion on a radially outer side of the stator, the cylindrical portion being located between the stator core and the stator coil,
wherein each of the pair of arms extends from the sensor holding portion respectively in circumferential directions opposite to each other, and
wherein the temperature sensor holder is mounted on the flange from a radially outer side of the stator with the pair of holder engagement portion provided at circumferentially both outer ends of the pair of arms being engaged with circumferentially both ends of the flange.

### Claim 19 (depends on 18)

The temperature sensor holder as claimed in claim 18, wherein the flange of the insulator is formed with a positioning protrusion that protrudes outward in a radial direction of the stator and restricts movement of the temperature sensor holder in an axial direction of the rotary drive shaft.

### Claim 20 (depends on 18)

The temperature sensor holder as claimed in claim 18,
wherein the flange of the insulator has an opening through which the stator coil is exposed, and
wherein when the temperature sensor holder is mounted on the flange, the temperature sensor held by the sensor holding portion enters the opening and is brought into pressure contact with the stator coil.