# US 12,763,595 B2 · Battery charger including a sealed battery interface

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- Number: US 12,763,595 B2
- Document ID: US12763595B2
- Status: Granted
- Kind: B2
- Application number: 18/182,599
- Filed: 2023-03-13
- Published: 2023-09-14
- Granted: 2026-10-13
- Earliest claimed: 2022-03-14
- Assignees: Milwaukee Electric Tool Corporation
- Applicants: Milwaukee Electric Tool Corporation
- Inventors: Bhaumik M. Vashi
- Web page: https://patentgrep.com/patent/US12763595B2

## CPC

- H02J 7/751: {concerning the insertion or the connection of the batteries}
- H02J: ELECTRIC POWER NETWORKS; CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY

## Abstract

The present disclosure provides a battery charger to which a battery pack may be coupled. The battery charger includes a housing, a terminal block, and a receptacle. The housing includes a battery receiving interface that defines a recess that extends inwardly toward a cavity defined in the housing. The terminal block is disposed in the recess. The receptacle is coupled to the battery receiving interface and a seal is interposed between the receptacle and the battery receiving interface. The battery receiving interface, the receptacle, and the seal cooperate to form a chamber between the terminal block and the cavity.

## Claims

### Claim 1

A battery charger to which a battery pack may be coupled, the battery charger comprising:
a housing including a battery receiving interface, the housing defining a cavity, the battery receiving interface defining a recess extending inwardly toward the cavity;
a terminal block disposed in the recess; and
a receptacle coupled to the battery receiving interface, the receptacle including a seal interposed between the receptacle and the battery receiving interface,
wherein the battery receiving interface, the receptacle, and the seal cooperate to form a chamber between the terminal block and the cavity, the chamber sealed from the cavity.

### Claim 2 (depends on 1)

The battery charger of claim 1, wherein the receptacle further includes a channel defined therein, the channel extending about a majority of a perimeter of the chamber, the seal includes a gasket disposed in the channel.

### Claim 3 (depends on 2)

The battery charger of claim 2, wherein
the terminal block includes at least one terminal fin extending in a direction away from the receptacle,
the chamber includes a rectangular cross-section in a plane perpendicular to the direction of the terminal fin, and
the channel extends along the plane and around at least three sides of the chamber.

### Claim 4 (depends on 3)

The battery charger of claim 3, wherein the gasket is overmolded on the receptacle.

### Claim 5 (depends on 2)

The battery charger of claim 2, wherein the seal further includes a grommet.

### Claim 6 (depends on 5)

The battery charger of claim 5, further including a plurality of wires extending from the terminal block, through the chamber, and through the grommet.

### Claim 7 (depends on 6)

The battery charger of claim 6, the grommet including a plurality of holes defined therein, each hole corresponding to a respective wire.

### Claim 8 (depends on 6)

The battery charger of claim 6, wherein the plurality of wires are overmolded in the terminal block.

### Claim 9 (depends on 1)

The battery charger of claim 1, further comprising a passage defined between the terminal block and the battery receiving interface, the passage in fluid communication with the chamber.

### Claim 10 (depends on 9)

The battery charger of claim 9, wherein
the terminal block includes at least one terminal fin, and
the passage is located on a side of the terminal block opposite the terminal fin.

### Claim 11 (depends on 1)

The battery charger of claim 1, wherein the receptacle supports the terminal block.

### Claim 12

A battery charger to which a battery pack may be coupled, the battery charger comprising:
a battery receiving interface, the battery receiving interface having an exterior receiving side and an opposite interior side;
a chamber disposed on the interior side, the chamber configured to receive and retain fluid introduced to the exterior receiving side of the battery receiving interface;
a terminal block disposed in the battery receiving interface; and
a plurality of wires coupled to the terminal block, the plurality of wires extending through the chamber.

### Claim 13 (depends on 12)

The battery charger of claim 12, wherein the plurality of wires are overmolded in the terminal block.

### Claim 14 (depends on 12)

The battery charger of claim 12, wherein the battery receiving interface includes
an introduction end and a stop end opposite the introduction end, and
a passage defined between the terminal block and the battery receiving interface, a distance between the passage and the stop end is shorter than a distance between the passage and the introduction end, the passage is in fluid communication with the chamber.

### Claim 15 (depends on 14)

The battery charger of claim 14, wherein the passage is between the terminal block and the stop end of the battery receiving interface.

### Claim 16 (depends on 15)

The battery charger of claim 15, the battery receiving interface further comprising a sealing interface encompassing the chamber.

### Claim 17 (depends on 16)

The battery charger of claim 16, the sealing interface including a gasket, the gasket encompassing a majority of the chamber.

### Claim 18 (depends on 17)

The battery charger of claim 17, wherein the gasket is overmolded with the battery receiving interface.

### Claim 19 (depends on 16)

The battery charger of claim 16, wherein the sealing interface includes a grommet through which the plurality of wires extend, the grommet being positioned closer to the introduction end than to the stop end.

### Claim 20

A battery charger to which a battery pack may be coupled, the battery charger comprising:
a housing including a battery receiving interface, the housing defining a cavity, the battery receiving interface defining a recess extending inwardly toward the cavity;
a terminal block having a plurality of wires extending therefrom, the terminal block disposed in the recess;
a passage defined between the terminal block and the battery receiving interface;
a receptacle coupled to the battery receiving interface, the receptacle including a channel defined therein; and
a seal interposed between the receptacle and the battery receiving interface, the battery receiving interface, the receptacle, and the seal cooperate to form a chamber between the terminal block and cavity, the channel extending about a majority of a perimeter of the chamber, the chamber in fluid communication with the passage, the seal having:
a gasket disposed in the channel, the gasket being overmolded on the receptacle, and
a grommet having a plurality of holes through which the plurality of wires extend, the grommet interposed between the receptacle and the housing.
