# US 12,760,675 B2 · Air supply to an internal combustion engine and method and device for diagnosing an air supply to an internal combustion engine

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- Number: US 12,760,675 B2
- Document ID: US12760675B2
- Status: Granted
- Kind: B2
- Application number: 18/533,425
- Filed: 2023-12-08
- Published: 2024-06-13
- Granted: 2026-10-13
- Earliest claimed: 2022-12-13
- Assignees: Robert Bosch GmbH
- Applicants: Robert Bosch GmbH
- Inventors: Benedikt Graf; Christian Disch; Conrad Bubeck; Stefan Bauer
- Web page: https://patentgrep.com/patent/US12760675B2

## CPC

- F01N 3/303: {Filtering additional air}
- F01N 3/22: Control of additional air supply only, e.g. using by-passes or variable air pump drives
- F01N 2550/14: Systems for adding secondary air into exhaust
- F01N: GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES (arrangements in connection with gas exhaust of propulsion units in vehicles B60K13/00; combustion-air intake silencers specially adapted for, or arranged on, internal-combustion engines F02M35/00; protecting against, or damping, noise in general G10K11/16)

## Abstract

An air supply to an internal combustion engine which includes at least one cylinder and a heater. A first air duct is provided for supplying air to the at least one cylinder of the internal combustion engine for operating the internal combustion engine, and a second air duct is provided for supplying air to a heater for heating an exhaust system of the internal combustion engine. The first and second air ducts are connected by a third air duct to an air filter, for providing filtered ambient air to the internal combustion engine. The first and second air ducts each have at least one control element for controlling the quantity of air flowing through. The first and third air ducts in each case have a mass flow sensor for measuring a mass of the air flowing through the corresponding air duct. Methods and devices for diagnosing the air supply are also described.

## Claims

### Claim 1

An air supply to an internal combustion engine which has at least one cylinder and a heater of an exhaust system, the air supply comprising:
a first air duct configured to supply air to the at least one cylinder of the internal combustion engine for operating the internal combustion engine; and
a second air duct configured to supply air to a heater configured to heat an exhaust gas system of the internal combustion engine, wherein the first and second air ducts are connected to an air filter by a third air duct, for providing filtered ambient air to the internal combustion engine, each respective air duct of the first and the second air ducts having at least one control element for controlling a quantity of air flowing through the respective air duct, and each air duct of the first and the third air ducts having a mass flow sensor for measuring a mass of the air flowing through the air duct, and wherein the second air duct is devoid of a mass flow sensor.

### Claim 2

A method for diagnosing an air supply, comprising:
providing an air supply to an internal combustion engine which has at least one cylinder and a heater of an exhaust system, the air supply including:
a first air duct configured to supply air to the at least one cylinder of the internal combustion engine for operating the internal combustion engine; and
a second air duct configured to supply air to a heater configured to heat an exhaust gas system of the internal combustion engine, wherein the first and second air ducts are connected to an air filter by a third air duct, for providing filtered ambient air to the internal combustion engine, each respective air duct of the first and the second air ducts having at least one control element for controlling a quantity of air flowing through the respective air duct, and each air duct of the first and the third air ducts having a mass flow sensor for measuring a mass of the air flowing through the air duct, and wherein the second air duct is devoid of a mass flow sensor.

### Claim 3 (depends on 2)

The method according to claim 2, further comprising:
in a first operating phase of the air supply, closing the control element in the first air duct so that no air flows through the first air duct, and controlling the control element in the second air duct such that air flows through the second air duct for operation of the heater, wherein the control element in the second air duct including an air pump and a valve, and the controlling of the control element in the second air duct includes controlling the air pump and opening the valve; and
for the diagnosis, comparing a mass flow through the third air duct to an expected value which results from the control of the air pump and the opening of the valve.

### Claim 4 (depends on 2)

The method according to claim 2, further comprising:
in a first operating phase of the air supply, closing the control element in the first air duct so that no air flows through the first air duct, controlling the control element in the second air duct such that air for operation of the heater flows through the second air duct, wherein the control element in the second air duct including an air pump and a valve, and the controlling of the control element in the second air duct includes controlling the air pump and opening the valve; and
for the diagnosis, comparing a pressure signal in the first or third air duct to an expected value which results from the control of the air pump and the opening of the valve.

### Claim 5 (depends on 2)

The method according to claim 2, further comprising:
in a first operating phase of the air supply, closing the control element in the first air duct so that no air flows through the first air duct, and controlling the control element in the second air duct such that air for operation of the heater flows through the second air duct, wherein the control element in the second air duct including an air pump and a valve, and the controlling of the control element in the second air duct includes controlling the air pump and opening the valve; and
for the diagnosis, measuring a mass flow in the first air duct, and detecting a fault when a mass flow is measured in the first air duct despite the closed control element in the first air duct.

### Claim 6 (depends on 2)

The method according to claim 2, further comprising:
in a first operating phase of the air supply, closing the control element in the first air duct so that no air flows through the first air duct, controlling the control element in the second air duct such that air for operation of the heater flows through the second air duct; and
measuring, downstream of the heater, an oxygen content in the exhaust gas of the heater, and comparing the measured oxygen content to an expected value for the diagnosis.

### Claim 7 (depends on 2)

The method according to claim 2, further comprising:
in a second operating phase of the air supply, opening the control element in the first air duct so that air flows through the first air duct to the at least one cylinder, and controlling the control element in the second air duct such that air for operation of the heater flows through the second air duct due to an air pump of the control element in the second air duct being switched on and a valve of the control element in the second air duct being open;
ascertaining a mass flow through the second air duct by subtracting a mass flow through the first air duct from a mass flow through the third air duct; and
comparing the mass flows through the first and second air ducts to expected values ascertained from operating data of the at least one cylinder and the control elements in the first and second air ducts.

### Claim 8 (depends on 2)

The method according to claim 2, further comprising:
in a third operating phase of the air supply, opening the control element in the first air duct so that air flows through the first air duct to the at least one cylinder, and controlling the control element in the second air duct such that no air for operation of the heater flows through the second air duct due to an air pump of the control element in the second air duct being switched off and a valve of the control element in the second air duct being closed; and
for the diagnosis, comparing a mass flow through the first air duct to a mass flow through the third air duct.

### Claim 9 (depends on 2)

The method according to claim 2, further comprising:
in a third operating phase of the air supply, opening the control element in the first air duct so that air flows through the first air duct to the at least one cylinder, and controlling the control element in the second air duct such that no air for operation of the heater flows through the second air duct due to an air pump of the control element in the second air duct being switched off and a valve of the control element in the second air duct being closed; and
for the diagnosis, comparing a mass flow through the first air duct to an expected value for the mass flow in the first air duct, which expected value results from operating parameters of the at least one cylinder including a rotational speed and load of the internal combustion engine, and from operating data of a throttle valve of the control element in the first air duct.

### Claim 10

A device for diagnosing an air supply an air supply to an internal combustion engine which has at least one cylinder and a heater of an exhaust system, the air supply including:
a first air duct configured to supply air to the at least one cylinder of the internal combustion engine for operating the internal combustion engine; and
a second air duct configured to supply air to a heater configured to heat an exhaust gas system of the internal combustion engine, wherein the first and second air ducts are connected to an air filter by a third air duct, for providing filtered ambient air to the internal combustion engine, each respective air duct of the first and the second air ducts having at least one control element for controlling a quantity of air flowing through the respective air duct, and each air duct of the first and the third air ducts having a mass flow sensor for measuring a mass of the air flowing through the air duct, and wherein the second air duct is devoid of a mass flow sensor;
wherein the device is configured to control and diagnose the air supply.

### Claim 11 (depends on 10)

The device according to claim 10, wherein, for diagnosing the air supply, in a first operating phase of the air supply in which the control element in the first air duct is closed so that no air flows through the first air duct, the control element in the second air duct is controlled such that air for operation of the heater flows through the second air duct, wherein the control element in the second air duct includes an air pump and a valve, and wherein the control of the control element in the second air duct includes controlling the air pump and opening the valve; and wherein an arrangement is provided which, for the diagnosis, compares a mass flow through the third air duct to an expected value which results from the control of the air pump and from the opening of the valve.

### Claim 12 (depends on 10)

The device according to claim 10, wherein, for diagnosing the air supply, in a first operating phase of the air supply in which the control element in the first air duct is closed so that no air flows through the first air duct, the control element in the second air duct is controlled such that air for operation of the heater flows through the second air duct, wherein the control element in the second air duct includes an air pump and a valve, and wherein the control of the control element in the second air duct includes controlling the air pump and opening the valve; and an arrangement is provided which, for the diagnosis, compares a pressure signal in the first or third air duct to an expected value which results from the control of the air pump and from the opening of the valve.

### Claim 13 (depends on 10)

The device according to claim 10, wherein, for diagnosing the air supply, in a first operating phase of the air supply in which the control element in the first air duct is closed so that no air flows through the first air duct, the control element in the second air duct is controlled such that air for operation of the heater flows through the second air duct, and an arrangement is provided which, for the diagnosis, measures a mass flow in the first air duct and detects a fault when a mass flow is measured in the first air duct despite the closed control element.

### Claim 14 (depends on 10)

The device according to claim 10, wherein, for diagnosing the air supply, in a first operating phase of the air supply in which the control element in the first air duct is closed so that no air flows through the first air duct, the control element in the second air duct is controlled such that air for operation of the heater flows through the second air duct, and wherein an arrangement is provided, downstream of the heater, which measures an oxygen content in exhaust gas of the heater and compares the measured oxygen content to an expected value for the diagnosis.

### Claim 15 (depends on 10)

The device according to claim 10, wherein, for diagnosing the air supply, in a second operating phase of the air supply in which the control element in the first air duct is open so that air flows through the first air duct to the at least one cylinder, the control element in the second air duct is controlled such that air for the operation of the heater flows through the second air duct due to an air pump of the control element being switched on and a valve of the control element being open, and wherein an arrangement is provided which is used to subtract a mass flow through the first air duct from a mass flow through the third air duct to ascertain a mass flow through the second air duct, and, for the diagnosis, compare the mass flows through the first and second air ducts to expected values ascertained from operating data of the at least one cylinder and of the control elements in the first and second air ducts.

### Claim 16 (depends on 10)

The device according to claim 10, wherein, for diagnosing the air supply, in a third operating phase of the air supply in which the control element in the first air duct is open so that air flows through the first air duct to the at least one cylinder, the control element in the second air duct is controlled such that no air for the operation of the heater flows through the second air duct due to an air pump of the control element being switched off and a valve of the control element being closed, and wherein an arrangement is provided for the diagnosis which compares a mass flow through the first air duct to a mass flow through the third air duct.

### Claim 17 (depends on 10)

The device according to claim 10, wherein, for diagnosing the air supply, in a third operating phase of the air supply in which the control element in the first air duct is open so that air flows through the first air duct to the at least one cylinder, the control element in the second air duct is controlled such that no air for the operation of the heater flows through the second air duct due to an air pump of the control element being switched off and a valve of the control element being closed, and wherein an arrangement is provided for the diagnosis which compares a mass flow through the first air duct to an expected value for the mass flow in the first air duct, the expected value resulting from operating parameters of the at least one cylinder including a rotational speed and load of the internal combustion engine, and from operating data of the throttle valve of the control element in the first air duct.
