# US 12,759,476 B2 · Cargo room trim and trim manufacturing method

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- Number: US 12,759,476 B2
- Document ID: US12759476B2
- Status: Granted
- Kind: B2
- Application number: 18/844,040
- Filed: 2022-03-14
- Published: 2025-06-26
- Granted: 2026-10-13
- Earliest claimed: 2022-03-14
- Assignees: Kasai Kogyo Co., Ltd.
- Applicants: Kasai Kogyo Co., Ltd.
- Inventors: Hikaru Kuramata
- Web page: https://patentgrep.com/patent/US12759476B2

## CPC

- B60R 13/011: {for internal load compartments, e.g. car trunks}
- B32B 5/02: characterised by structural features of a {fibrous or filamentary} layer {(layer formed of metallic wires B32B15/02; layer formed of natural mineral fibres B32B19/02; layer formed of wood fibres B32B21/02)}
- B32B 27/20: using fillers, pigments, thixotroping agents
- B32B 27/32: comprising polyolefins {(comprising vinyl (co)polymers or acrylic (co)polymers B32B27/30)}
- B60R 13/0815: {Acoustic or thermal insulation of passenger compartments (wall or roof liners integrating the insulating function B60R13/02; insulating floor mats or carpets B60N3/04)}
- B32B 2307/102: Insulating
- B32B 2605/003: Interior finishings
- B60R 2013/016: {integrating other functions or accessories}
- B60R: VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B32B: LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM

## Abstract

A cargo room trim is included in a side wall of a cargo room disposed horizontally next to and/or above a rear wheel of a vehicle. The cargo room trim includes: a first plate section that includes a resin having an elongation rate which is equal to or greater than 120%, and has: an outward recess recessed from an inner side of the cargo room to an outer side of the cargo room; and an inward recess that is continuous with the outward recess in a front-back direction of the cargo room, and is recessed from the outer side of the cargo room to the inner side of the cargo room; a second plate section disposed along the first plate section; and a sound absorbing material disposed between the first plate section and the second plate section.

## Claims

### Claim 1

A cargo room trim included in a side wall of a cargo room disposed horizontally next to and/or above a rear wheel of a vehicle, the cargo room trim comprising:
a first plate section that includes a resin having an elongation rate which is equal to or greater than 120%, and has: an outward recess recessed from an inner side of the cargo room to an outer side of the cargo room; and an inward recess that is continuous with the outward recess in a front-back direction of the cargo room, and is recessed from the outer side of the cargo room to the inner side of the cargo room;
a second plate section disposed along the first plate section; and
a sound absorbing material disposed between the first plate section and the second plate section, wherein
the second plate section has: a facing section that faces the sound absorbing material disposed between the second plate section and the first plate section; and a second supported section that extends from the facing section to the first plate section, and is supported by the first plate section,
the first plate section has an insertion-hole section having formed therethrough a hole through which the second supported section is inserted, and
the second supported section is supported by the first plate section by being inserted to the hole of the insertion-hole section.

### Claim 2

A cargo room trim included in a side wall of a cargo room disposed horizontally next to and/or above a rear wheel of a vehicle, the cargo room trim comprising:
a first plate section that includes a resin having an elongation rate which is equal to or greater than 120%, and has: an outward recess recessed from an inner side of the cargo room to an outer side of the cargo room; and an inward recess that is continuous with the outward recess in a front-back direction of the cargo room, and is recessed from the outer side of the cargo room to the inner side of the cargo room;
a second plate section disposed along the first plate section; and
a sound absorbing material disposed between the first plate section and the second plate section, wherein
the second plate section includes a resin having an elongation rate which is equal to or greater than 120%, and
the resins of the first plate section and the second plate section include:
polypropylene at a percentage by weight which is equal to or greater than 40and equal to or smaller than 90;
polyethylene terephthalate at a percentage by weight which is equal to or greater than 10 and equal to or smaller than 30; and
talc at a percentage by weight which is equal to or greater than 0 and equal to or smaller than 10.

### Claim 3

A cargo room trim included in a side wall of a cargo room disposed horizontally next to and/or above a rear wheel of a vehicle, the cargo room trim comprising:
a first plate section that includes a resin having an elongation rate which is equal to or greater than 120%, and has: an outward recess recessed from an inner side of the cargo room to an outer side of the cargo room; and an inward recess that is continuous with the outward recess in a front-back direction of the cargo room, and is recessed from the outer side of the cargo room to the inner side of the cargo room;
a second plate section disposed along the first plate section; and
a sound absorbing material disposed between the first plate section and the second plate section, wherein the second plate section has a protruding section that protrudes in a direction away from the first plate section from a position at which the second plate section contacts the first plate section, and can contact a body panel.

### Claim 4 (depends on 1)

The cargo room trim according to claim 1, wherein
the second plate section has:
a base section; and
a covered section that is formed of a material softer than the base section integrally with the base section, faces a body panel, and covers the base section.

### Claim 5 (depends on 1)

The cargo room trim according to claim 1, wherein
the second plate section has: a facing section that faces the sound absorbing material disposed between the second plate section and the first plate section; and a first supported section that extends from the facing section to the first plate section, and is supported by the first plate section, and
a leading end of the first supported section is welded to the first plate section.

### Claim 6 (depends on 2)

The cargo room trim according to claim 2, wherein
the second plate section has: a facing section that faces the sound absorbing material disposed between the second plate section and the first plate section; and a first supported section that extends from the facing section to the first plate section, and is supported by the first plate section, and
a leading end of the first supported section is welded to the first plate section.

### Claim 7 (depends on 3)

The cargo room trim according to claim 3, wherein
the second plate section has: a facing section that faces the sound absorbing material disposed between the second plate section and the first plate section; and a first supported section that extends from the facing section to the first plate section, and is supported by the first plate section, and
a leading end of the first supported section is welded to the first plate section.

### Claim 8 (depends on 1)

The cargo room trim according to claim 1, wherein
the second plate section includes a resin having an elongation rate which is equal to or greater than 120%, and
the resins of the first plate section and the second plate section include:
polypropylene at a percentage by weight which is equal to or greater than 40and equal to or smaller than 90;
polyethylene terephthalate at a percentage by weight which is equal to or greater than 10 and equal to or smaller than 30; and
talc at a percentage by weight which is equal to or greater than 0 and equal to or smaller than 10.

### Claim 9 (depends on 1)

The cargo room trim according to claim 1, wherein the second plate section has a protruding section that protrudes in a direction away from the first plate section from a position at which the second plate section contacts the first plate section, and can contact a body panel.

### Claim 10 (depends on 2)

The cargo room trim according to claim 2, wherein the second plate section has a protruding section that protrudes in a direction away from the first plate section from a position at which the second plate section contacts the first plate section, and can contact a body panel.

### Claim 11 (depends on 2)

The cargo room trim according to claim 2, wherein
the second plate section has:
a base section; and
a covered section that is formed of a material softer than the base section integrally with the base section, faces a body panel, and covers the base section.

### Claim 12 (depends on 3)

The cargo room trim according to claim 3, wherein
the second plate section has:
a base section; and
a covered section that is formed of a material softer than the base section integrally with the base section, faces a body panel, and covers the base section.
