R-T-B based permanent magnet and method for manufacturing same
AssigneeTDK Corporation
InventorYoshinori Fujikawa
Life of this patent
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Abstract
An R-T-B-based permanent magnet having improved magnetic properties contains R that represents at least one rare earth element essentially including Nd or Pr, T that represents at least one iron-group element essentially including Fe, B that represents boron, and M that represents at least one element selected from Ga, Al, Cu and Si. The R-T-B-based permanent magnet includes main-phase grains which include R2T14B crystals and two-grain grain boundaries each of which exists between adjacent two of the main-phase grains. The average thickness of the two-grain grain boundaries is 5 to 50 nm inclusive. The area ratio of an R6T13M compound in an arbitrary cross section is 0.50% or less (including 0%).
Claims10
An R-T-B based permanent magnet in which R represents one or more rare earth elements and essentially includes Nd and/or Pr, T represents one or more iron group elements and essentially includes Fe, and B represents boron, wherein the iron group elements refer to Fe, Co and Ni;
- wherein
- the R-T-B based permanent magnet includes M which is one or more selected from Ga, Al, Cu, and Si;
- and
- the R-T-B based permanent magnet comprises main phase grains made of R2T14B crystals and two-grain boundaries existing between two adjacent main phase grains,
- a carbon amount is 0.020 mass % or more and 0.080 mass % or less with respect to 100 mass % of the R-T-B based permanent magnet as a whole,
- an amount of heavy rare earth elements is 0 mass % with respect to 100 mass % of the R-T-B based permanent magnet as a whole,
- a residual magnetic flux density of the R-T-B based permanent magnet is 1435 mT or more,
- a coercivity of the R-T-B based permanent magnet is 1230 kA/m or more,
- an average thickness of the two-grain boundaries is 5 nm or more and 50 nm or less,
- and an area ratio of R6T13M compounds in an arbitrary cross section is 0.50% or less, including 0%.
Dependencies are inferred from the claim text.