Employing a batch model in root cause analysis of industrial batch performance analytics

A non-transitory computer-readable medium comprising computer-executable instructions that, when executed, are configured to cause a processing system to perform operations comprising:

• receiving a selection of a first dataset associated with one or more operations of one or more industrial automation components of an industrial system configured to perform a first batch operation, wherein the first dataset comprises first time series data for one or more first operating parameters indicative of normal operating conditions of the one or more operations of the one or more industrial automation components, and wherein the one or more first operating parameters comprise at least a flow rate of an actuator;
• generating a reference batch dataset based on a normalization of the first time series data;
• receiving a second dataset comprising second time series data associated with one or more second operating parameters of a second batch operation, wherein the one or more first operating parameters correspond to the one or more second operating parameters;
• determining one or more deviations between the reference batch dataset and the second time series data;
• determining a contribution of each operating parameter of the one or more second operating parameters of the second dataset to the one or more deviations based on a ratio of a deviation metric for each operating parameter of the one or more second operating parameters to a sum of deviation metrics for the one or more second operating parameters;
• generating a visualization representative of the contribution of each operating parameter of the one or more second operating parameters to the one or more deviations;
• receiving feedback associated with at least one of the one or more second operating parameters;
• generating one or more commands for the one or more industrial automation components based on the feedback;
• and
• sending the one or more commands to the one or more industrial automation components, wherein the one or more commands, when executed by a controller of the industrial system, comprise adjusting the flow rate of the actuator.

A system, comprising:

• one or more industrial automation components of an industrial system configured to perform a batch operation;
• and
• a processing system configured to perform operations comprising:
• receiving a selection of a first dataset associated with one or more operations of one or more industrial automation components of an industrial system configured to perform a first batch operation, wherein the first dataset comprises first time series data for one or more first operating parameters indicative of normal operating conditions of the one or more operations of the one or more industrial automation components, and wherein the one or more first operating parameters comprise at least a flow rate of an actuator;
• generating a reference batch dataset based on a normalization of the first time series data;
• receiving a second dataset comprising second time series data associated with one or more second operating parameters of a second batch operation, wherein the one or more first operating parameters correspond to the one or more second operating parameters;
• determining one or more deviations between the reference batch dataset and the second time series data;
• determining a contribution of each operating parameter of the one or more second operating parameters of the second dataset to the one or more deviations based on a ratio of a deviation metric for each operating parameter of the one or more second operating parameters to a sum of deviation metrics for the one or more second operating parameters;
• generating a visualization representative of the contribution of each operating parameter of the one or more second operating parameters to the one or more deviations;
• receiving feedback associated with at least one of the one or more second operating parameters;
• generating one or more commands for the one or more industrial automation components based on the feedback;
• and
• sending the one or more commands to the one or more industrial automation components, wherein the one or more commands, when executed by a controller of the industrial system, comprise adjusting the flow rate of the actuator.