Enhanced dross feedstock
AssigneeNovelis Inc.
InventorsDon Allen Doutre, Gary Richard Hay, Jocelyn Rose Cracroft
Life of this patent
Estimating the term…
Abstract
The efficiency of roasting black dross can be improved by pre-processing the black dross before roasting. Black dross can be crushed and reconstituted into pellets having internal channels. The internal channels can be filled with additives designed to fully oxidize during a dross roasting process, enabling the internal channels to be open and gas to flow therethrough during a dross roasting process. The crushed black dross can be crushed to pieces below 10 mm and screened for larger pieces prior to pelletizing to ensure consistent pellets. Optionally, an eddy current separator can remove some metallic aluminum from the crushed black dross prior to pelletizing.
Claims18
A reconstituted metal recycling byproduct, comprising:
- disintegrated black dross fines, wherein the disintegrated black dross fines comprise aluminum, salt, and oxides, wherein the disintegrated black dross fines have a diameter less than or equal to 10 mm;
- and
- additive selected to oxidize or decompose at temperature at or below 800° C.;
- wherein the reconstituted metal recycling byproduct comprises the disintegrated black dross fines and the additive agglomerated together into one or more pellets, each pellet having a diameter less than or equal to 50 mm, and wherein the additive is located within the pellet such that one or more channels through the pellet are exposed upon oxidation of the additive.
Dependencies are inferred from the claim text.