Back to results
US 12,746,646 B2Granted
Power tool
AssigneeBlack & Decker Inc.
InventorsDavid C. Tomayko, Tyler J. Petrus, Abhinav Jayakumar
Life of this patent
Estimating the term…
Abstract
A power tool includes a housing, a motor, an output spindle, a rotary impact assembly configured to transmit rotational motion with intermittent rotational impacts from a cam shaft to the output spindle, and a transmission.
Claims20
A power tool comprising:
- a housing having a rearward portion and a forward portion;
- a motor disposed in the rearward portion of the housing and having a motor output shaft;
- the motor being controlled to run at a speed of at least 15000 rotations per minute (rpm);
- an output spindle disposed at least partially in the forward portion of the housing;
- a rotary impact assembly disposed in the forward portion of the housing and including a cam shaft, a hammer received over the cam shaft and configured to move rotationally and axially relative to the cam shaft, an anvil coupled to the output spindle, and a spring biasing the hammer axially forward toward the anvil, the rotary impact assembly configured so that the hammer transmits rotational motion to the anvil without rotational impacts when a torque on the output spindle is less than a threshold torque and to apply intermittent rotational impacts to the anvil when the torque on the output spindle is at least the threshold torque;
- a transmission configured to transmit rotational motion from the motor output shaft to the cam shaft, the transmission having a gear reduction ratio of at least 14:1;
- wherein the power tool is configured to achieve a maximum fastening torque that is at least 1200 ft-lbs, and
- wherein a ratio of maximum fastening torque to tool length is at least 5.5 ft-lbs/mm, a ratio of maximum fastening torque to tool housing volume is at least 8.6 ft-lbs/cmΛ3, and a ratio of maximum fastening torque to tool weight, without a battery, is at least 160 ft-lbs/lb.
5 more elements
A power tool comprising:
- a housing having a rearward portion and a forward portion;
- a motor disposed in the rearward portion of the housing and having a motor output shaft;
- the motor being controlled to run at a speed of at least 15000 rotations per minute (rpm);
- an output spindle disposed at least partially in the forward portion of the housing;
- a rotary impact assembly disposed in the forward portion of the housing and including a cam shaft, a hammer received over the cam shaft and configured to move rotationally and axially relative to the cam shaft, an anvil coupled to the output spindle, and a spring biasing the hammer axially forward toward the anvil, the rotary impact assembly configured so that the hammer transmits rotational motion to the anvil without rotational impacts when a torque on the output spindle is less than a threshold torque and to apply intermittent rotational impacts to the anvil when the torque on the output spindle is at least the threshold torque;
- a transmission configured to transmit rotational motion from the motor output shaft to the cam shaft, the transmission having a gear reduction ratio of at least 14:1;
- wherein the power tool is configured to achieve a maximum fastening torque that is at least 1200 ft-lbs, and
- wherein a ratio of the maximum fastening torque to transmission diameter is at least 8.0 ft-lbs/mm, a ratio of the maximum fastening torque to transmission length is at least 30 ft -lbs/mm, and a ratio of the maximum fastening torque to transmission volume is at least 1.7 ft -lbs/cmΛ3.
5 more elements
A power tool comprising:
- a housing having a rearward portion and a forward portion;
- a motor disposed in the rearward portion of the housing and having a motor output shaft;
- the motor being controlled to run at a speed of at least 15000 rotations per minute (rpm);
- an output spindle disposed at least partially in the forward portion of the housing;
- a rotary impact assembly disposed in the forward portion of the housing and including a cam shaft, a hammer received over the cam shaft and configured to move rotationally and axially relative to the cam shaft, an anvil coupled to the output spindle, and a spring biasing the hammer axially forward toward the anvil, the rotary impact assembly configured so that the hammer transmits rotational motion to the anvil without rotational impacts when a torque on the output spindle is less than a threshold torque and to apply intermittent rotational impacts to the anvil when the torque on the output spindle is at least the threshold torque;
- a single stage compound planetary transmission configured to transmit rotational motion from the motor output shaft to the cam shaft, the transmission having a gear reduction ratio of at least 14:1;
- wherein the power tool is configured to achieve a maximum fastening torque that is at least 1200 ft-lbs with a ratio of fastening torque to tool length of at least 135 ft-lbs/inch and a breakaway torque that is at least 1700 ft-lbs with a ratio of breakaway torque to tool length of at least 200 ft-lbs/inch.
4 more elements
Dependencies are inferred from the claim text.