Modeling thermal donor formation and target resistivity for single crystal silicon ingot production
AssigneeGlobalWafers Co., Ltd.
InventorsCarissima Marie Hudson, JaeWoo Ryu, Michael Robbin Seacrist
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Abstract
Methods for producing single crystal silicon ingots are disclosed. The methods may involve modeling formation of thermal donors and target resistivity during downstream annealing processes such as during subsequent device manufacturing such as manufacturing of interposer devices. The model may output a pre-anneal wafer resistivity target range. The single crystal silicon ingot production process may be modeled to determine a counter-doping schedule to achieve the pre-anneal wafer resistivity target range across a longer length of the main body of the ingot.
Claims20
A method for producing a single crystal silicon ingot from a silicon melt held within a crucible, the method comprising:
- determining a post-anneal target resistivity for wafers sliced from the single crystal silicon ingot, the post-anneal target resistivity being the target resistivity of the wafers after an anneal of the wafers;
- modeling thermal donors generated during the anneal of the wafers sliced from the single crystal silicon ingot to determine a pre-anneal wafer resistivity target range, the pre-anneal wafer resistivity target range being a resistivity target range of the wafers before the anneal;
- modeling a dopant profile of the melt during single crystal silicon ingot growth to determine a counter-doping schedule in which the silicon melt is doped with a first dopant and a second dopant is added to the silicon melt in two or more cycles during ingot growth, the counter-doping schedule resulting in at least a portion of the single crystal silicon ingot being within the pre-anneal wafer resistivity target range;
- adding polycrystalline silicon to the crucible;
- heating the polycrystalline silicon to cause the silicon melt to form in the crucible;
- adding the first dopant to the crucible, the first dopant being p-type or n-type;
- contacting the melt with a seed crystal;
- withdrawing the seed crystal from the melt to form the single crystal silicon ingot;
- and
- adding the second dopant to the silicon melt while forming the single crystal silicon ingot based on the counter-doping schedule, the second dopant being of a type different from the type of the first dopant, the second dopant being added in two or more cycles.
Dependencies are inferred from the claim text.