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US 12,738,782 B2Granted
Rotor for electric machine
AssigneeGM Global Technology Operations LLC
InventorsMazharul Chowdhury, Cheongun Han, Michael C. Muir, Mohammad F. Momen, Edward L. Kaiser
Life of this patent
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Abstract
A rotor for an electric machine including a rotor core having a plurality of circumferentially spaced rotor poles. Each rotor pole may include a plurality of rotor slots arranged into one or more magnetic layers and one or more non-magnetic layers. The magnetic layers may include a magnet within one or more of the rotor slots thereof and the non-magnetic layers including no magnets within the rotor slots thereof.
Claims16
A rotor for an electric machine, comprising:
- a rotor core having a plurality of circumferentially spaced rotor poles, with each rotor pole including a plurality of rotor slots arranged into one or more magnetic layers and one or more non-magnetic layers, the magnetic layers including a magnet within one or more of the rotor slots thereof and the non-magnetic layers including no magnets within the rotor slots thereof;
- wherein:
- a centerline of each of the magnetic layers and a centerline of each of the non-magnetic layers radially align with a centerline of the rotor pole corresponding therewith;
- an apex of each of the magnetic layers is radially inboard of an apex of each of the non-magnetic layers, wherein the apexes of the magnetic and non-magnetic layers are centered relative to the centerline of the rotor pole corresponding therewith;
- each of the rotor poles includes a first non-magnetic layer and a second non-magnetic layer of the non-magnetic layers;
- the apex of each of the first non-magnetic layers is outboard of the apex of each of the second non-magnetic layers;
- the rotor slots of the non-magnetic layers include a center rotor slot, a first outer rotor slot, and a second outer rotor slot;
- the first outer, second outer, and center rotor slots of the first non-magnetic layers have a first parabolically shaped thickness defined relative to a vertex;
- and
- the first outer, second outer, and center rotor slots of the second non-magnetic layers have a second parabolically shaped thickness defined relative to the vertex.
7 more elements
A rotor for an electric machine, comprising:
- a rotor core having a plurality of circumferentially spaced rotor poles, with each rotor pole including a plurality of rotor slots arranged into a plurality of layers, the plurality of layers including:
- a first non-magnetic layer having the rotor retors slots thereof shaped to include a center rotor slot, a first outer rotor slot, and a second outer rotor slot;
- a second non-magnetic layer having the rotor slots thereof shaped to include a center rotor slot, a first outer rotor slot, and a second outer rotor slot;
- a third magnetic layer having the rotor slots thereof shaped to include a middle rotor slot, a first intermediary rotor slot, a second intermediary rotor slot, a first outside rotor slot, and a second outside rotor slot;
- a fourth magnetic layer having the rotor slots thereof shaped to include a middle rotor slot, a first intermediary rotor slot, a second intermediary rotor slot, a first outside rotor slot, and a second outside rotor slot;
- and
- a fifth magnetic layer having the rotor slots thereof shaped to include a middle rotor slot, a first intermediary rotor slot, a second intermediary rotor slot, a first outside rotor slot, and a second outside rotor slot;
- wherein first and second non-magnetic layers include no magnets;
- wherein the third, fourth, and fifth magnetic layers include a magnet in each of the middle rotor slots;
- wherein the first outer, second outer, and center rotor slots of the first non-magnetic layers have a first parabolically shaped thickness defined relative to a vertex;
- and
- wherein the first outer, second outer, and center rotor slots of the second non-magnetic layers have a second parabolically shaped thickness defined relative to the vertex.
9 more elements
A vehicle, comprising:
- an electric motor configured for converting electrical power to mechanical power for purposes of propelling the vehicle;
- and
- wherein the electric motor includes:
- a stator including a plurality of stator windings configured for generating a rotating magnetic field (RMF);
- and
- a rotor configured for rotating within the stator according to a torque induced by the RMF, wherein the rotor includes a rotor core having a plurality of circumferentially spaced rotor poles, with each rotor pole including a plurality of rotor slots arranged into one or more magnetic layers and one or more non-magnetic layers, the magnetic layers including a magnet within one or more of the rotor slots thereof and the non-magnetic layers including no magnets within the rotor slots thereof;
- wherein:
- a centerline of each of the magnetic layers and a centerline of each of the non-magnetic layers radially align with a centerline of the rotor pole corresponding therewith;
- an apex of each of the magnetic layers is radially inboard of an apex of each of the non-magnetic layers, wherein the apexes of the magnetic and non-magnetic layers are centered relative to the centerline of the rotor pole corresponding therewith;
- each of the rotor poles includes a first non-magnetic layer and a second non-magnetic layer of the non-magnetic layers;
- the apex of each of the first non-magnetic layers is outboard of the apex of each of the second non-magnetic layers;
- the first non-magnetic layer has the rotors slots thereof shaped to include a first outer rotor slot, a second outer rotor slot, and a center rotor slot;
- the second non-magnetic layer has the rotor slots thereof shaped to include a first outer rotor slot, a second outer rotor slot, and a center rotor slot;
- the first outer, second outer, and center rotor slots of the first non-magnetic layers have a first parabolically shaped thickness defined relative to a vertex;
- and
- the first outer, second outer, and center rotor slots of the second non-magnetic layers have a second parabolically shaped thickness defined relative to the vertex.
13 more elements
Dependencies are inferred from the claim text.