Method for producing a cyclically stable silicon anode for secondary batteries, and silicon anode for secondary batteries
AssigneeChristian-Albrechts-Universitaet zu Kiel
InventorsRainer Adelung, Sandra Hansen, Joerg Bahr, Juergen Carstensen
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Abstract
A method for producing a silicon anode for secondary batteries. Mesoporous silicon is used for the anode to provide space for volume expansion in the course of intercalation, especially of lithium ions. However, instead of coating a metal film with silicon, here metal is deposited onto a monocrystalline etched silicon wafer. It is essential that the silicon is monocrystalline and that the two flat sides of the wafer are (100)-oriented, i.e., perpendicular to the (100)-direction of the volumetric crystal.
Claims12
A method for producing a silicon anode for secondary batteries, comprising:
- a. providing a monocrystalline silicon wafer with (100)-oriented front and rear flat sides;
- b. contacting the rear flat side of the wafer with a flat first electrode;
- c. introducing the front flat side of the wafer into an etching bath having a hydrofluoric acid-containing electrolyte and a second electrode;
- d. electrochemically etching mesopores of at least 4 micrometers pore depth into the front flat side of the silicon wafer by establishing a predetermined etching current density to produce a mesoporous layer while generating a porosity between 40% and 80% in the mesoporous layer;
- e. generating a microporous release layer below the mesoporous layer by increasing the etching current density;
- f. placing the etched wafer in an electroplating bath;
- g. electrodepositing an elemental metal into the etched mesopores to a predetermined pore depth less than 2 micrometers;
- h. depositing a metal layer onto the etched front flat side of the wafer while producing electrically conductive and mechanically adherent contacts of the metal layer with the elemental metal in the mesopores;
- and
- i. lifting off the metal layer and the mesoporous, monocrystalline, (100)-oriented silicon layer partially filled with elemental metal in the mesopores while mechanically destroying the microporous release layer.
Dependencies are inferred from the claim text.