Plastic recycling
AssigneeReventas Limited
InventorsAndrew Burns, Peter Malley, Steven Andrew Burns, Thomas Rose
Life of this patent
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Abstract
A method for the fractionation of reclaimed polymer in at least one solvent in a process for purifying reclaimed polymers plastic recycling to increase their use in secondary applications. The reclaimed polymer is dissolved in a solvent within a reactor vessel having a stack of perforated discs which are oscillated. The linear motion of the stack speeds up dissolution time to minutes rather than hours and the required polymer to solvent ratio can be increased to 0.3 to 10% wt addition. Temperature and time effects are used to fractionate polymers of differing molecular weights to provide purified and graded plastics for secondary use at a commercially viable scale.
Claims19
A method for the fractionation of at least one reclaimed polymer in at least one solvent in a process for purifying reclaimed polymers, comprising the steps:
- (a) inputting at least one reclaimed polymer and at least one solvent into a reactor vessel to create a mixture in the vessel:
- the at least one reclaimed polymer comprising first polymers having a molecular weight in a first range and second polymers having a molecular weight in a second range wherein the first range is lower than the second range;
- (b) operating a mixing device within the reactor vessel for a first time duration;
- (c) operating the reactor vessel at a first temperature;
- (d) dissolving the first polymers in the solvent;
- (e) fractionating the first polymers in solution from the second polymers;
- (f) removing the first polymers from the vessel independent from the second polymers;
- (g) passing recovered purified first and second polymers to an extruder where the polymer is pelletised and remaining volatile solvent removed;
- characterised in that, the mixing device comprises:
- a plurality of discs aligned parallel to each other in a stacked arrangement;
- each disc extending over a majority of the cross-sectional area of the reactor vessel and including a plurality of perforations to allow the mixture to flow from a first end of the reactor vessel to a second end of the reactor vessel, through the discs;
- one or more supports to hold the discs in position;
- and the one or more supports connected to a linear motion generator so that the discs are moved to oscillate at a first frequency and first amplitude, the linear motion dissolving at least the first polymers in the solvent in the first time duration.
Dependencies are inferred from the claim text.