Gate contacts for semiconductor devices
AssigneeInternational Business Machines Corporation
InventorsRuilong Xie, Albert M. Chu, Dureseti Chidambarrao, Brent A. Anderson
Life of this patent
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Abstract
A gate contact is formed within a gate cut region of a semiconductor structure to facilitate electrical routing. The gate contact includes a bottom portion extending within the gate cut region and adjoining a vertical end portion of a metal gate. A metal layer on the front side of the semiconductor structure includes signal tracks, one or more of which is vertically above the gate cut region. A signal track in the metal layer may be electrically connected to the gate contact. Selected source/drain regions within the semiconductor structure may be electrically connected to a back side power delivery network.
Claims20
A monolithic semiconductor structure, comprising:
- a device layer including:
- a first field-effect transistor comprising a channel region, a gate stack adjoining the channel region, the gate stack including a metal gate portion and a gate dielectric layer between the metal gate portion and the channel region, and source/drain regions extending from the channel region;
- a gate cut region comprising a first vertical side wall and a second vertical side wall in opposing relation to the first vertical side wall, the first vertical side wall comprising an end portion of the metal gate portion of the first field-effect transistor, the second vertical side wall comprising an end portion of a second gate metal portion of a second field-effect transistor;
- and
- dielectric material within the gate cut region, the dielectric material adjoining the first vertical side wall and the second vertical side wall of the gate cut region;
- and
- a gate contact having a bottom portion extending within the gate cut region and positioned between the first vertical side wall of the gate cut region and the dielectric material, the bottom portion being in direct contact with the metal gate portion of the first field-effect transistor, the gate contact further including a top portion extending above the gate stack.
A monolithic semiconductor structure, comprising:
- a device layer including a front side and a back side, the device layer comprising:
- field-effect transistors within a front side interlevel dielectric layer, each of the field-effect transistors including a channel region, a gate stack adjoining the channel region, and first and second source/drain regions extending laterally from the channel region;
- a gate cut region between a first gate stack of a first one of the field-effect transistors and a second gate stack of a second one of the field-effect transistors;
- a dielectric fill within the gate cut region, the dielectric fill comprising a first dielectric compound;
- a dielectric liner within the gate cut region and adjoining the first gate stack, the second gate stack, and the dielectric fill, the dielectric liner comprising a second dielectric compound, the second dielectric compound having a different composition than the first dielectric compound;
- a back-end-of-line interconnect layer over the front side of the device layer, the back-end-of-line interconnect layer being electrically connected to the device layer;
- a metal layer between the device layer and the back-end-of-line interconnect layer, the metal layer comprising signal tracks within a middle-of-line interlevel dielectric layer;
- and
- a gate contact electrically connecting one of the first gate stack and the second gate stack to a first signal track within the metal layer, the gate contact comprising:
- a bottom portion extending within the gate cut region and directly contacting one of the first gate stack and the second gate stack, the bottom portion of the gate contact being positioned between a vertical side wall of the one of the first gate stack and the second gate stack and the dielectric fill and adjoining a top surface of the dielectric liner;
- and
- a top portion extending vertically from the bottom portion and electrically connected to the first signal track.
A method of forming a gate contact for a field-effect transistor, comprising:
- obtaining a device layer comprising a plurality of transistor channel regions and a gate stack extending across the transistor channel regions, the gate stack comprising a metal gate portion and a gate dielectric layer between the metal gate portion and the transistor channel regions;
- forming a gate cut trench through the gate stack;
- forming a dielectric liner within the gate cut trench;
- forming a dielectric fill within the gate cut trench over the dielectric liner;
- forming a middle-of-line interlevel dielectric layer over the device layer;
- patterning the middle-of-line interlevel dielectric layer, thereby forming a gate contact opening over a portion of the gate cut region;
- selectively recessing the dielectric liner with respect to the dielectric fill, thereby exposing a vertical end portion of the gate stack and forming a space extending downwardly from the gate contact opening and between the dielectric fill and the vertical end portion of the gate stack;
- and
- filling the gate contact opening and the space with contact metal.
Dependencies are inferred from the claim text.