High efficiency synthetic filter media
AssigneeKnowlton Technologies, LLC
InventorsRichard Frank Barlow, Jr., Keh Dema
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Abstract
The present invention is generally related to a high capacity, high efficiency nonwoven filtration media comprising a gradient pore structure. In particular, the filtration media can comprise thermoplastic synthetic microfibers, fibrillated fibers, staple fibers, and a binder. Furthermore, the filtration media may be produced without the use of glass fibers or microglass fibers. Consequently, the filtration media of the present invention does not cause the same issues as conventional filtration media that comprises glass fibers and/or microglass fibers. Moreover, the filtration media can be used to treat fuel, lubrication fluids, hydraulic fluids, and various other industrial gases.
Claims11
A nonwoven filter media comprising a primary layer, wherein said primary layer comprises:
- (a) a synthetic microfiber having a maximum transverse dimension (width) of less than 10 microns and present in an amount of at least 5 weight percent and not more than 80 weight percent;
- (b) a fibrillated cellulosic fiber present in an amount of at least 0.5 weight percent and not more than 50 weight percent
- (c) a staple fiber, other than said microfiber, present in an amount of 5 weight percent to 70 weight percent, said staple fiber comprising at least one bent non-circular fiber having an average effective length that is not more than 75 percent of the actual length, said staple fiber comprising a polyester, nylon, polypropylene, cellulose acetate, polyethylene, phenolic resin, polyacrylonitrile, polylactic acid, polyimide, polyamide, or combinations thereof;
- and;
- (d) a binder;
- wherein said primary layer exhibits a BETA ratio equal to or greater than 200 at 1.5 microns;
- wherein said primary layer comprises less than 1.5 weight percent of a glass fiber and/or a microglass fiber;
- and
- wherein all said weight percentages are based on the weight of the filter media other than the weight of the binder.
Dependencies are inferred from the claim text.