Methods and systems for real-time recommendations for optimized operations

A system for exchanging real-time data in a connected warehouse, comprising:

• one or more processors;
• and
• a non-transitory computer readable medium storing instructions that, when executed by the one or more processors, cause the one or more processors to perform:
• connecting a gateway device with a data ingestion pipeline, the data ingestion pipeline being in communication with a plurality of worker computing devices and a plurality of sensor devices, the worker computing devices each relating to one or more workers of a plurality of workers, wherein the gateway device is fixed at a first location in the warehouse, at least one of the plurality of sensors devices is fixed at a second location in the warehouse, and at least one of the plurality of worker computing devices is a mobile device configured to move with a worker associated with the warehouse;
• connecting the gateway device with a plurality of process safety suite (PSS) devices in communication with a system integration framework, the PSS devices comprising one or more voice devices, mobility devices, hand-held devices, printers, and/or scanners, the system integration framework comprising a plurality of event manager modules;
• determining, based on information received from the data ingestion pipeline and the system integration framework, determined energy and emissions calculations for assets and associated units of the warehouse;
• determining, based on the determined energy and emissions calculations for the assets and the associated units of the warehouse, key warehouse performance calculations by aggregating the determined energy and emissions calculations across one or more reporting periods;
• detecting, based on the determined key warehouse performance calculations, one or more event exceptions based on one or more performance conditions, the one or more performance conditions comprising a predetermined performance limit, one or more fault symptoms, and/or a key warehouse performance indicator target deviation;
• and
• adjusting, via a plan performance module bi-directionally coupled to a labor management module that communicates in real-time with a comprehensive data model, task prioritization and worker assignments based on feedback received from worker computing devices, the feedback comprising telemetry data including worker location, activity, and time information, wherein the telemetry data is processed to trigger one or more corrective actions comprising dynamically adjusting task scheduling and execution order.

A non-transitory computer readable medium storing instructions that, when executed by one or more processors, cause the one or more processors to perform a method of operating a connected warehouse comprising:

• connecting a gateway device with a data ingestion pipeline, the data ingestion pipeline being in communication with a plurality of worker computing devices and a plurality of sensor devices, the worker computing devices each relating to one or more workers of a plurality of workers, wherein the gateway device is fixed at a first location in the warehouse, at least one of the plurality of sensors devices is fixed at a second location in the warehouse, and at least one of the plurality of worker computing devices is a mobile device configured to move with a worker associated with the warehouse;
• connecting the gateway device with a plurality of process safety suite (PSS) devices in communication with a system integration framework, the PSS devices comprising one or more voice devices, mobility devices, hand-held devices, printers, and/or scanners, the system integration framework comprising a plurality of event managers;
• determining, based on information received from the data ingestion pipeline and the system integration framework, determined energy and emissions calculations for assets and associated units of the warehouse;
• determining, based on the determined energy and emissions calculations for the assets and the associated units of the warehouse, key warehouse performance calculations by aggregating the determined energy and emissions calculations across one or more reporting periods;
• detecting, based on the determined key warehouse performance calculations, one or more event exceptions based on one or more performance conditions, the one or more performance conditions comprising a predetermined performance limit, one or more fault symptoms, and/or a key warehouse performance indicator target deviation;
• and
• adjusting, via a plan performance module bi-directionally coupled to a labor management module that communicates in real-time with a comprehensive data model, task prioritization and worker assignments based on feedback received from worker computing devices, the feedback comprising telemetry data including worker location, activity, and time information, wherein the telemetry data is processed to trigger one of more corrective actions comprising dynamically adjusting task scheduling and execution order.