Method and apparatus for 3D printing using controlled UV laser-assisted polymerization
OwnerGeorge Edward Parris, Alexander Roy Parrisinventors
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OwnerGeorge Edward Parris, Alexander Roy Parrisinventors
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A method and apparatus for forming a three-dimensional object using UV-sensitive liquid resin is disclosed herein. The apparatus employs UV lasers to manipulate intensity, position, and movement, thereby initiating resin polymerization within a transparent container. The apparatus controls premature polymerization by chilling the resin, thereby enhancing UV light penetration. The apparatus can include multiple synchronized laser beams, thereby strengthening internal polymerization. The apparatus incorporates UV-emitting devices within the resin and adjusts laser operations in real-time, using a specialized stage in the container for depth regulation. The approach ensures resin temperature consistency and replaces surrounding air with inert gas, thereby averting oxidation. After polymerization, the method separates the object from residual resin, guiding it from a flexible to a solid state. This separation leverages density differences, temperature management, and chemical assistance, thereby securing the object's structural precision after detachment.
A method for forming a three-dimensional object, the method comprising the steps of:
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