Semi-rigid display board
AssigneeThe Gilman Brothers Company
InventorsDonald R. Dressler, Evan Gilman, Cyrus Gilman, Vincent Postemski
Life of this patent
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Abstract
A display board has a foam core with elastomeric properties with a first display layer affixed on one side and optionally a second display layer affixed on a second side. The elastic foam core can have a closed cell structure and be made from a thermoplastic. The display layers can be heat welded directly to the respective sides of the core with or without additional use of adhesive or the layers can be attached via adhesive only and not heat. The foam core has a Shore 00 hardness of 20-100.
Claims20
A semi-rigid flat display board comprising:
- a flat relatively soft elastomeric foam core substrate defining a first side and an opposite second side and formed from one or more from the group consisting of EVA, nylon, polyethylene, EMA or urethane;
- a first outer film layer laminated to the first side of the elastomeric foam core substrate and a second outer film layer laminated to the second side of the elastomeric foam layer, wherein
- the outer and inner film layers intimately confine the core substrate, thereby producing a relatively harder semi-rigid display board characterized by compression and tension rebound;
- the foam core substrate is a closed cell cross-linked foam with the closed cells having diameters within an approximate range of 0.1-0.5 mm, a durometer hardness within an approximate range of 20-100 measured on the Shore 00 scale, a tensile strength value within an approximate range of 550-850 kPA, and a tensile elongation value within an approximate range of 100-200%,
- the semi-rigid display board is self-supporting and inherently remains flat when configured in a free-standing upright position,
- the first outer film layer has a smooth, flat, exposed surface adapted to receive a flat display graphic printed or mounted thereon, and
- the first outer film layer is adhered to the first side with a thermoplastic adhesive, and the adhesive and the elastic foam core comprise the same thermoplastic material.
In a graphic display installation, a semi-rigid flat display board, comprising:
- a flat relatively soft elastomeric foam core substrate defining a first side and an opposite second side formed from one or more from the group consisting of EVA, nylon, polyethylene, EMA or urethane;
- a first outer film layer laminated to the first side of the elastomeric foam core substrate and a second outer film layer laminated to the second side of the elastomeric foam layer, the first and second outer film layers intimately confining the core substrate, thereby producing a relatively harder semi-rigid display board characterized by compression and tension rebound;
- a flat display graphic printed or mounted on the first outer film layer, wherein
- the foam core substrate is a closed cell cross-linked foam with the closed cells having diameters within an approximate range of 0.1-0.5 mm, a durometer hardness within an approximate range of 20-100 measured on the Shore 00 scale, a tensile strength value within an approximate range of 550-850 kPA, and a tensile elongation value within an approximate range of 100-200%,
- the semi-rigid display board is self-supporting and inherently remains flat when configured in an upright position,
- the display board is mounted on a surface or hung from a structure in the upright position with the display graphic exposed,
- and
- the first outer film layer is adhered to the first side with a thermoplastic adhesive, and the adhesive and the elastic foam core comprise the same thermoplastic material.
A semi-rigid flat display board, consisting essentially of:
- a flat relatively soft elastomeric foam core substrate defining a first side and an opposite second side and formed from one or more from the group consisting of EVA, nylon, polyethylene, EMA or urethane;
- a first outer film layer laminated to the first side of the elastomeric foam core substrate and a second outer film layer laminated to the second side of the elastomeric foam layer, wherein
- the outer and inner film layers intimately confine the core substrate, thereby producing a relatively semi-rigid display board characterized by compression and tension rebound;
- the foam core substrate is a closed cell cross-linked foam with closed cells having diameters within an approximate range of 0.1-0.5 mm, a durometer hardness within an approximate range of 20-100 measured on the Shore 00 scale, a tensile strength value within an approximate range of 550-850 kPA, and a tensile elongation value within an approximate range of 100-200%,
- the semi-rigid display board is self-supporting and inherently remains flat when configured in an upright position,
- the first outer layer has a smooth, flat, exposed surface adapted to receive a flat display graphic printed or mounted thereon, and
- the first outer film layer is adhered to the first side with a thermoplastic adhesive, and the adhesive and the elastic foam core comprise the same thermoplastic material.
A semi-rigid flat display board comprising:
- a flat relatively soft elastomeric foam core substrate defining a first side and an opposite second side;
- a first outer film layer laminated to the first side of the elastomeric foam core substrate and a second outer film layer laminated to the second side of the elastomeric foam layer, wherein
- the outer and inner film layers intimately confine the core substrate, thereby producing a relatively harder semi-rigid display board characterized by compression and tension rebound;
- the foam core substrate is a closed cell cross-linked EVA foam with the closed cells having diameters within an approximate range of 0.1-0.5 mm, a durometer hardness within an approximate range of 20-100 measured on the Shore 00 scale, a tensile strength value within an approximate range of 550-850 kPA, and a tensile elongation value within an approximate range of 100-200%,
- the semi-rigid display board is self-supporting and inherently remains flat when configured in a free-standing upright position,
- the first outer film layer has a smooth, flat, exposed surface adapted to receive a flat display graphic printed or mounted thereon, and
- the first outer film layer is adhered to the first side with a thermoplastic adhesive, and the adhesive and the elastic foam core comprise the same thermoplastic material.
Dependencies are inferred from the claim text.