Epoxy-derived covalent adaptable networks and methods of their production
AssigneeUniversiteit Gent
InventorsYann Spiesschaert, Christian Michael Taplan, Johan Winne, Filip du Prez
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Abstract
The invention relates to a composition comprising an epoxy-derived covalent adaptable network, preferably an epoxy vitrimer comprising at least one unit of formula (I) The invention further relates to a method for preparing a composition comprising an epoxy-derived covalent adaptable network by contacting at least one amine comprising primary, at least one vinylogous precursor comprising vinylogous precursor groups and at least one epoxide comprising epoxide groups whereby the number of amine groups, the number of vinylogous precursor groups and the number of epoxide groups is controlled.
Claims17
A composition comprising an epoxy-derived covalent adaptable network, said epoxy-derived covalent adaptable network comprising at least one unit of formula (I)
- wherein
- R1, R2, R1′, R2′, R1″, R2″ and each occurrence of R3, each occurrence of R3′ and each occurrence of R3″ are individually selected from the group consisting of H, alkyl, alkenyl, alkynyl, aryl, cycloalkyl, arylalkyl and polymeric groups, wherein one or wherein one or more of the carbon atoms in the backbone of said alkyl, alkenyl, alkynyl, aryl or cycloalkyl may be replaced by a heteroatom independently selected from O, S, N and Si and/or wherein said alkyl, alkenyl, alkynyl, aryl or cycloalkyl may be substituted;
- R4, R7 and each occurrence of R9 are individually selected from H or methyl;
- R5, R6 and each occurrence of R8 are individually selected from H or methyl;
- X1, X2 and each occurrence of X3 are individually selected from O, CR10R11 and NR12;
- R10, R11 and R12 are individually selected from H or methyl;
- Y1 and Y2 are individually selected from O and N;
- Z1, Z2, Z6 and Z7 represent the remainder of the epoxy-derived covalent adaptable network;
- Z3, Z4, and Z5 represent H or the remainder of the epoxy-derived covalent adaptable network;
- A represents an epoxide linking moiety;
- B represents an amine linking moiety;
- C represents a vinylogous precursor linking moiety;
- a, b, and c individually represent an integer higher than or equal to 0;
- a+b+c is greater than or equal to 1;
- the epoxide linking moiety A, the amine linking moiety B and the vinylogous precursor linking moiety C each comprising or consisting of a group independently selected from the group consisting of alkyls, alkenyls, alkynyls, aryls, cycloalkyls and aryl alkyls, wherein one or more of the carbon atoms in the backbone of said alkyls, alkenyls, alkynyls, aryls, cycloalkyls and aryls alkyls may be replaced by a heteroatom independently selected from O, S, N and Si and/or wherein said alkyl, alkenyl, alkynyl aryl, cycloalkyl or arylalkyl may be unsubstituted or further substituted;
- and
- wherein the composition further comprises primary amine groups.
A method for preparing a composition comprising an epoxy-derived covalent adaptable network, comprising the following steps:
- a) providing at least one amine of formula (II) comprising primary amine groups, at least one vinylogous precursor of formula (III) comprising vinylogous precursor groups, and at least one epoxide comprising (2+a) epoxide groups
- wherein
- X1, X2 and each occurrence of X3 are individually selected from O, CR10R11 and NR12;
- R10, R11 and R12 are individually selected from H or methyl;
- W1, W2 and each occurrence of W3 each represent a functional groups so that —X1—C(═O)—W1, —X2—C(═O)—W2 and —X3—C(═O)—We constitute a vinylogous precursor group;
- B represents an amine linking moiety;
- C represents a vinylogous precursor linking moiety;
- wherein the amine linking moiety B and the vinylogous precursor linking moiety C each comprising or consisting of a group independently selected from the group consisting of alkyls, alkenyls, alkynyls, aryls, cycloalkyls and aryl alkyls, wherein one or more of the carbon atoms in the backbone of said alkyls, alkenyls, alkynyls, aryls, cycloalkyls and aryls alkyls may be replaced by a heteroatom independently selected from O, S, N and Si and/or wherein said alkyl, alkenyl, alkynyl aryl, cycloalkyl or arylalkyl may be unsubstituted or further substituted;
- a, b, and c individually represent an integer higher than or equal to 0;
- and
- b) contacting the compounds provided in step (a) thereby obtaining an epoxy-derived covalent adaptable network;
- wherein a vinylogous precursor group consists of or comprises a functional group which is capable of forming a vinylogous urethane, vinylogous amide or vinylogous urea upon reacting with a primary amine;
- wherein the average functionality F, determined before the compounds are contacted and determined over all compounds provided in step (a), is at least 2.01, the average functionality F being defined as
- F
- =
- ∑
- n
- i
- (
- 2
- +
- a
- i
- )
- +
- ∑
- n
- j
- (
- 2
- +
- b
- j
- )
- +
- ∑
- n
- k
- (
- 2
- +
- c
- k
- )
- ∑
- n
- i
- +
- ∑
- n
- j
- +
- ∑
- n
- k
- wherein ni is the number of moles of epoxide with functionality (2+ai);
- nj is the number of moles of amine of formula (II) with functionality (2+bj) and nk is the number of moles of vinylogous precursor of formula (III) with functionality (2+Ck);
- and
- wherein the ratio P, determined before the compounds are contacted and determined over all compounds provided in step (a), is more than 1, the ratio P being defined as
- P
- =
- ∑
- n
- j
- (
- 2
- +
- b
- j
- )
- ∑
- n
- i
- (
- 2
- +
- a
- i
- )
- +
- ∑
- n
- k
- (
- 2
- +
- c
- k
- )
- .
Dependencies are inferred from the claim text.