Panelized structural wall, floor, and roof panel

A panel system comprising:

• a roof panel comprising:
• an inner panel:
• defining a first inner panel edge configured to rest on a top plate of first wall panel;
• an insulation layer extending above the inner panel;
• a moisture barrier:
• arranged above the insulation layer;
• and
• extending across an exterior surface of the roof panel;
• a first joist:
• coupled to and extending below the inner panel;
• and
• offset from a first edge of the inner panel;
• a second joist:
• coupled to and extending below the inner panel;
• laterally offset from the first joist;
• and
• offset from a second edge of inner panel opposite the first edge of the inner panel;
• a flange:
• coupled to the inner panel;
• extending upwardly from the second edge of the inner panel;
• and
• configured to fasten to a second roof panel via a series of clinch connections;
• and
• a gutter mount:
• extending outwardly from the first edge of the roof panel;
• and
• configured to locate a gutter over the top plate of the first wall panel.

A structure comprising:

• a floor panel comprising:
• a bottom inner panel;
• an insulation layer arranged below the bottom inner panel;
• a bottom outer panel defining a foundation mount configured to interface with a foundation structure;
• a first joist coupled to the bottom inner panel;
• a second joist:
• laterally offset from the first joist;
• and
• coupled to the bottom inner panel;
• a flange:
• coupled to the bottom inner panel;
• extending upwardly from a second edge of the bottom inner panel;
• and
• configured to fasten to a second floor panel via a series of clinch connections;
• a sill plate:
• coupled to and extending along a top edge of the first joist;
• configured to support a wall panel;
• and
• defining a vertical wall panel datum;
• a tie down:
• coupled to the first joist;
• extending vertically through the sill plate;
• and
• configured to fasten to the wall panel;
• and
• a primary subfloor:
• arranged over the first joist and the second joist opposite the bottom inner panel;
• bridging the first and second joists;
• and
• configured to support a finished flooring surface;
• and
• a wall panel, in a set of wall panels, comprising:
• a left column element:
• configured to carry vertical loads through a left side of the wall panel;
• and
• defining a left gasket relief extending vertically along the left column element;
• a right column element:
• configured to carry vertical loads through a right side of the wall panel;
• a footer element:
• extending between the left column element and the right column element;
• and
• defining a lower vertical wall datum configured to seat on a vertical floor datum surface of a floor panel to vertically locate the wall panel relative to the floor panel;
• a header element:
• extending between the left column element and the right column element above the footer element;
• an insulative element:
• extending between the left column element, the right column element, the header element, and the footer element;
• a left clinch flange:
• extending rearward from the left column element opposite the exterior façade panel;
• laterally offset from the left gasket relief;
• configured to mate to a second right clinch flange of a second wall panel installed adjacent the wall panel, via a series of clinch connections;
• and
• defining a left lateral wall datum configured to laterally locate the first wall panel relative to the second wall panel;
• and
• a left return flange:
• configured to stiffen the left clinch flange;
• and
• extending laterally from the left clinch flange opposite the second wall panel;
• and
• a roof panel comprising:
• an inner panel:
• defining a first inner panel edge configured to rest on the top plate of first wall panel;
• a moisture barrier:
• extending across an exterior surface of the roof panel;
• a first joist:
• coupled to and extending below the inner panel;
• and
• offset from a first edge of the inner panel;
• a second joist:
• coupled to and extending below the inner panel;
• laterally offset from the first joist;
• and
• offset from a second edge of inner panel opposite the first edge of the inner panel;
• a flange:
• coupled to the inner panel;
• extending upwardly from the second edge of the inner panel;
• and
• configured to fasten to a second roof panel via a series of clinch connections;
• wherein wall panel and the roof panel are assemblable via a joist bracket:
• defining a first surface coupled to the first joist via a first series of fasteners;
• and
• defining a second surface coupled to the header of the first wall panel via a second series of fasteners;
• and
• wherein the first wall panel and the floor panel are assemblable via a series of fasteners configured to:
• install within the first set of fastener bores and the second set of fastener bores;
• and
• mate the lower vertical wall datum of the first wall to the vertical floor datum of the floor panel.