Laser cleaning system
AssigneeAutomation Innovation Pty Ltd
InventorsWalter Meyler, Marcus Clarke
Life of this patent
Estimating the term…
Abstract
An automated cleaning system for cleaning an object, comprising a laser configured to be directed at the object, to remove contaminants from the object; detection system to identify details about the object; rotation apparatus to rotate the object in a cleaning position; and control apparatus to direct the laser at the object in the cleaning position, and operate the laser to clean the object.
Claims19
An automated cleaning system for cleaning a mould and/or mould part for use in manufacturing glass containers, comprising:
- a laser configured to be directed at the mould and/or mould part and to remove contaminants from a surface of the mould and/or mould part;
- a detection system configured to identify details about the mould and/or mould part;
- a movement apparatus to move the mould and/or mould part into and/or out of a cleaning position;
- a rotation apparatus to rotate the mould and/or mould part in the cleaning position;
- and
- a control apparatus to direct the laser at the mould and/or mould part in the cleaning position, and operate the laser to clean the surface of the mould and/or mould part, wherein the detection system is configured to analyse image data associated with the mould and/or mould part to identify contaminants based on colour and/or shapes within the mould and/or mould part;
- wherein the detection system comprises a vision system comprising one or more 3D scanning cameras, wherein the one or more 3D scanning cameras obtain a 3D profile of the mould and/or mould part identifying contaminants that are located on the surface of the mould and/or mould part so that the laser can remove contaminants from the surface of the mould and/or mould part;
- and
- wherein the detection system includes an optical sensor to monitor a focal distance of the laser from the surface of an object and continually adjust the focal distance during a cleaning process and wherein the control apparatus includes a processor in communication with the detection apparatus, the processor being configured to move the laser in a cleaning pattern over the object, in response to observations made by the detection apparatus.
A method for automated cleaning of an object, the method comprising the steps of:
- carrying the object into an isolated space for cleaning the object on a carriage apparatus;
- moving the object with a movement apparatus to a cleaning position on a rotation apparatus wherein the object is rotated during cleaning;
- scanning the object using a detection system comprises a vision system comprising a 3D scanning camera to obtain a 3D profile of the object identifying a location of a contaminant located on a surface of the object;
- cleaning the surface of the object using a laser mounted on a cleaning robot to remove the contaminant;
- moving the object with a movement apparatus from the cleaning position;
- and
- carrying the object out of the isolated space;
- wherein the object is a mould and/or mould part for use in manufacturing glass containers;
- wherein the detection system is configured to analyse image data associated with the mould and/or mould part to identify contaminants based on colour and/or shapes within the mould and/or mould part;
- and
- wherein the detection system includes an optical sensor to monitor a focal distance of the laser from the surface of the object and continually adjust the focal distance during cleaning and wherein the control apparatus includes a processor in communication with the detection apparatus, the processor being configured to move the laser in a cleaning pattern over the object, in response to observations made by the detection apparatus.
A method for automated cleaning of a mould and/or mould part for use in manufacturing glass containers, the method including the steps of:
- placing the mould and/or mould part on a carriage apparatus located at a loading station outside a housing;
- moving the mould and/or mould part through receiving cells into an isolated space of the housing on the carriage apparatus;
- picking up the mould and/or mould part with a handling robot and moving the mould and/or mould part to a scanning area within the isolated space;
- scanning the mould and/or mould part using a detection system;
- moving the mould and/or mould part with the handling robot from the scanning area and placing the mould and/or mould part in a cleaning position on a rotation apparatus;
- cleaning a surface of the mould and/or mould part using a laser mounted on a cleaning robot to remove contaminants from a surface of the mould and/or mould part and wherein the mould and/or mould part is rotated during cleaning;
- picking up the mould and/or mould part with the handling robot from the cleaning position and moving the mould and/or mould part to the carriage apparatus and placing the mould and/or mould part back on the carriage apparatus;
- and carrying the mould and/or mould part out of the isolated space on the carriage apparatus;
- wherein the handling robot has a holding arm to hold the mould and/or mould part, move the mould and/or mould part to or from the cleaning position and then release the mould and/or mould part;
- wherein the detection system comprises a vision system including one or more 3D scanning cameras, wherein the one or more 3D scanning cameras is configured to obtain a 3D profile of the mould and/or mould part to identify contaminants that are located on the surface of the mould and/or mould part so that the laser can execute a cleaning routine based on the 3D profile;
- wherein the detection system is configured to analyse image data associated with the mould and/or mould part to identify contaminants based on colour and/or shapes within the mould and/or mould part;
- wherein the detection system includes an optical sensor to monitor a focal distance of the laser from the surface of the object and continually adjust the focal distance during cleaning;
- and
- wherein the cleaning robot comprises a control apparatus to direct the laser at the object in the cleaning position and operate the laser to clean the surface of the object.
Dependencies are inferred from the claim text.