Process and apparatus for contacting feed and catalyst with improved fluid dynamics
AssigneeUop LLC
InventorsWolfgang A. Spieker, Richard A. Johnson, II
Life of this patent
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Abstract
A process and apparatus comprise a reaction chamber that includes an aspect ratio between about 0.7 and 1.3 for establishing a dense catalyst bed in the reaction chamber while minimizing hot residence time of the product gas in a range that will not deteriorate product selectivity. We have found the dense catalyst bed is necessary to ensure sufficient contact between catalyst and feed gas.
Claims18
A reactor for contacting a feed stream with a catalyst stream comprising:
- a reaction chamber comprising a vertical wall and defining an inner diameter and a height;
- a catalyst inlet for delivering said catalyst stream to said reaction chamber, a feed inlet for charging feed to said reaction chamber;
- and a product outlet for removing a product stream from said reaction chamber;
- said reaction chamber including an aspect ratio between about 0.7 and about 1.3 for establishing a dense catalyst bed in the reaction chamber while minimizing hot residence time,
- a separation chamber in communication with said reaction chamber;
- and
- a recycle pipe with an inlet end connected to said separation chamber and an outlet end connected to said reaction chamber for recycling spent catalyst to said reaction chamber.
A process for contacting a feed stream with fluidized catalyst comprising:
- charging said feed stream to a reaction chamber having an aspect ratio of about 0.7 to about 1.3;
- contacting said feed stream with a catalyst stream to produce a product gas stream and spent catalyst;
- separating said product gas stream from said spent catalyst;
- and
- recycling said spent catalyst back to said reaction chamber.
A process for contacting a feed stream with fluidized catalyst comprising:
- charging said feed stream to a reaction chamber having an aspect ratio of about 0.7 to about 1.3;
- contacting said feed stream with a catalyst stream to produce a product gas stream and spent catalyst;
- separating said product gas stream from said spent catalyst;
- passing a portion of said spent catalyst back to said reaction chamber and another portion of said spent catalyst to a catalyst regenerator;
- and
- generating a dense catalyst bed in said reaction chamber of 1.5 m (5 ft) to 6 m (20 ft) tall.
Dependencies are inferred from the claim text.