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US 12,661,924 B2Granted
Covering element, method for decorating a covering element, and machine for decorating a covering element
AssigneeUnilin BV
InventorsDiego Evangelisti, Ivano Marasti, Giovanni Bassani, Nest Mandi
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Abstract
A set comprising a plurality of covering elements for floors and/or walls, wherein each covering element comprises an upper surface having a pattern and at least one distressed upper edge, wherein at least two covering elements of the set comprises substantially the same pattern, and wherein the shape of the distressed upper edge differs in each covering element of the set.
Claims12
A method for decorating covering elements for floors and/or walls, comprising the steps of:
- providing a backing of green ceramic material for the covering element;
- distressing all upper edges of the green ceramic material backing;
- applying at least one coating layer on an upper surface of the green ceramic material backing after the distressing step, the at least one coating layer comprising a glaze;
- and
- firing the covering element comprising the green ceramic material backing and the at least one coating layer in the same step after the distressing step,
- wherein the distressing step is performed by a shaped grinding wheel that rotates about its own axis at a variable rotation speed such that each distressed upper edge has a different shape from other distressed upper edges,
- wherein the green ceramic material backing is conveyed along an advance direction by a conveyor,
- wherein during the distressing step, the green ceramic material backing is retained by retaining elements in a substantially fixed position relative to the conveyor, the retaining elements comprising a horizontal border that presses on a central portion of the upper surface of the green ceramic material backing,
- wherein the horizontal border comprises a band or belt driven along the advance direction, and
- wherein a width of the horizontal border is less than a width of the green ceramic material backing.
7 more elements
Dependencies are inferred from the claim text.