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US 12,661,878 B2Granted
Thermoplastic epoxy materials with core shell phase
AssigneeZephyros, Inc.
InventorsLaurent Meistermann, Melissa Thorelle
Life of this patent
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Abstract
A composite article (30), comprising at least one fibrous layer (12), and at least one thermoplastic epoxy web layer (14) located in direct planar contact with the at least one fibrous layer (12), the at least one thermoplastic epoxy web layer (14) being adapted to substantially phase separate during a molding and/or curing process.
Claims20
A composite article, comprising:
- i) at least one fibrous layer;
- and
- ii) a matrix material in direct contact with the at least one fibrous layer, the matrix material comprising a monoethanolamine and a diepoxide, wherein the monoethanolamine and diepoxide react to form a thermoplastic condensation reaction product during processing;
- wherein the matrix material includes hydroxyl moieties and epoxy moieties which react to form a generally linear backbone polymer chain with ether linkages;
- wherein the matrix material contains an additive;
- wherein the additive is a toughening agent comprising a core shell material present in an amount of at least 5.7% by weight of the matrix material;
- wherein as a result of the amount of core shell material, the matrix material in its green state has a viscosity as measured according to ISO 6721-10:2015, at a temperature of 170° C. at 11 radians/second (rad/s) of at least 3060 Pa·s and a shear strength as measured by ISO 4587:2003 of at least 14.9 Mpa;
- wherein during a molding process, at least a portion of the matrix material liquifies, and the liquified matrix material and the additive impregnate the at least one fibrous layer;
- and
- wherein the liquified matrix material solidifies resulting in the reaction product.
7 more elements
Dependencies are inferred from the claim text.