System and method for monitoring and controlling multi-phase condition of reactants in manufacturing process

A system for monitoring and controlling a multi-phase condition of reactants, configured to establish a computer vision image processing and a real-time analysis of the reactants to realize an online automatic control for monitoring and controlling a phase change condition of the reactants in a manufacturing process, the system comprising:

• a monitoring device for capturing a plurality of clusters of monitoring images corresponding to a plurality of process reaction time points in a plurality of observation regions;
• an image processing module for receiving the clusters of monitoring images, and extracting a plurality of image index features from the clusters of monitoring images;
• a phase condition analysis module for determining a plurality of phase modes corresponding to the observation regions according to the image index features;
• a feature analysis module for determining a cluster of generation characteristics of the reactants corresponding to the phase modes according to the image index features, including:
• determining whether a turbidity of the reactants is lower than a crystal nucleus monitoring index, wherein the crystal nucleus monitoring index corresponds to a light intensity value of a scattered light reflected by the reactants;
• determining whether a flow of the reactants is lower than a fluidity monitoring index, wherein the fluidity monitoring index corresponds to a variation value of average grayscale values across a plurality of the monitoring images;
• and
• determining whether a solid content of the reactants is higher than a solid content monitoring index, wherein the solid content monitoring index corresponds to a pixel intensity distribution value in a single image of the monitoring images;
• and
• a regulation module for performing a regulation of the manufacturing process by utilizing the determined statistical pixel data of the generation characteristics to actively adjust a parameter of the manufacturing process.