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US 12,655,817 B2Granted
Marine methanol inert gas blanketing
AssigneeCaterpillar Inc.
InventorsEric Lee Schroeder, Richard Christopher Kulaga, David T. Montgomery
Life of this patent
Estimating the term…
Abstract
An inert blanket system includes a reformer that produces hydrogen gas and carbon dioxide. The hydrogen gas is separated from the carbon dioxide. The carbon dioxide is ported to a vapor region of a tank to reduce the flammability of the gases in the vapor region of the tank. Excess carbon dioxide is ported to an overflow system designed to store the excess carbon dioxide for future use or to sequester the carbon dioxide.
Claims20
A system, comprising:
- an internal combustion engine mechanically connected to a generator through a shaft, wherein the internal combustion engine rotates the shaft to rotate windings of the generator to generate an electrical power output;
- a methanol tank for providing methanol to the engine and a reformer, wherein the reformer produces hydrogen gas and carbon dioxide from a reaction of the methanol and water vapor;
- a hydrogen selective membrane to separate the hydrogen gas from the carbon dioxide to produce a carbon dioxide/water mixture;
- a condenser/cooler to cool the carbon dioxide/water mixture to condense the water and cool the carbon dioxide, thereby separating the water from the carbon dioxide/water mixture to form a carbon dioxide concentrated gas mixture;
- and
- a blanket controller configured to:
- manipulate a control valve to direct the carbon dioxide concentrated gas mixture produced by the reformer into a vapor region of a tank to produce an inert blanket in the vapor region of the tank to reduce a flammability of gases in the vapor region;
- and
- manipulate the control valve to direct the carbon dioxide concentrated gas mixture produced by the reformer to an overflow system.
6 more elements
A system, comprising:
- an internal combustion engine mechanically connected to a generator through a shaft, wherein the internal combustion engine rotates the shaft to rotate windings of the generator to generate an electrical power output;
- a methanol tank for providing methanol to the engine and a reformer, wherein the reformer produces hydrogen gas and carbon dioxide from a reaction of the methanol and water vapor;
- a hydrogen selective membrane to separate the hydrogen gas from the carbon dioxide to produce a carbon dioxide/water mixture;
- a condenser/cooler to cool the carbon dioxide/water mixture to condense the water and cool the carbon dioxide, thereby separating the water from the carbon dioxide/water mixture to form a carbon dioxide concentrated gas mixture;
- and
- a blanket controller configured to:
- manipulate a control valve to direct the carbon dioxide concentrated gas mixture produced by the reformer into a vapor region of a tank to produce an inert blanket in the vapor region of the tank to reduce a flammability of gases in the vapor region;
- receive a signal from a pressure sensor that indicates a pressure of the vapor region;
- determine if the pressure is:
- above a high set point,
- at or below the high setpoint and at or above a low set point;
- or
- below the low setpoint;
- and
- reduce a production of the carbon dioxide concentrated gas mixture if the pressure is above the high setpoint by:
- increasing a first amount of the carbon dioxide concentrated gas mixture produced by the reformer ported to an overflow system and reducing a second amount of the carbon dioxide concentrated gas mixture produced by the reformer ported to the tank;
- or
- reducing a speed of or stopping a hydrogen production pump.
15 more elements
A system, comprising:
- an internal combustion engine mechanically connected to a generator through a shaft, wherein the internal combustion engine rotates the shaft to rotate windings of the generator to generate an electrical power output;
- a methanol tank for providing methanol to the engine and a reformer, wherein the reformer produces hydrogen gas and carbon dioxide from a reaction of the methanol and water vapor;
- a hydrogen selective membrane to separate the hydrogen gas from the carbon dioxide to produce a carbon dioxide/water mixture;
- a condenser/cooler to cool the carbon dioxide/water mixture to condense the water and cool the carbon dioxide, thereby separating the water from the carbon dioxide/water mixture to form a carbon dioxide concentrated gas mixture;
- and
- a blanket controller configured to:
- manipulate a control valve to direct the carbon dioxide concentrated gas mixture produced by the reformer into a vapor region of a tank to produce an inert blanket in the vapor region of the tank to reduce a flammability of gases in the vapor region;
- receive a signal from a pressure sensor that indicates a pressure of the vapor region;
- determine if the pressure is:
- above a high set point,
- at or below the high setpoint and at or above a low set point;
- or
- below the low setpoint;
- and
- maintain a production of carbon dioxide concentrated gas mixture if the pressure is at or below the high setpoint or above the low setpoint.
12 more elements
A system, comprising:
- an internal combustion engine mechanically connected to a generator through a shaft, wherein the internal combustion engine rotates the shaft to rotate windings of the generator to generate an electrical power output;
- a methanol tank for providing methanol to the engine and a reformer, wherein the reformer produces hydrogen gas and carbon dioxide from a reaction of the methanol and water vapor;
- a hydrogen selective membrane to separate the hydrogen gas from the carbon dioxide to produce a carbon dioxide/water mixture;
- a condenser/cooler to cool the carbon dioxide/water mixture to condense the water and cool the carbon dioxide, thereby separating the water from the carbon dioxide/water mixture to form a carbon dioxide concentrated gas mixture;
- and
- a blanket controller configured to:
- manipulate a control valve to direct the carbon dioxide concentrated gas mixture produced by the reformer into a vapor region of a tank to produce an inert blanket in the vapor region of the tank to reduce a flammability of gases in the vapor region;
- receive a signal from a pressure sensor that indicates a pressure of the vapor region;
- determine if the pressure is:
- above a high set point,
- at or below the high setpoint and at or above a low set point;
- or
- below the low setpoint;
- and
- increase a production of the carbon dioxide concentrated gas mixture if the pressure is below the low setpoint by:
- decreasing a first amount of the carbon dioxide concentrated gas mixture produced by the reformer ported to an overflow system and increasing a second amount of the carbon dioxide concentrated gas mixture produced by the reformer ported to the tank;
- or
- increasing a speed of or starting a hydrogen production pump.
15 more elements
Dependencies are inferred from the claim text.