Systems and methods for custom-designing gaskets for a virtual reality interface

A system configured for custom-designing an manufacturing gaskets for a virtual reality (VR) interface, wherein the gaskets are customized for individual users, wherein the VR interface includes a head mounted display (HMD) to be worn by the individual users, the system comprising:

• electronic memory configured to store information digitally;
• and
• one or more physical processors configured by machine-readable instructions to:
• obtain facial geometry information for a user's face, wherein the facial geometry information represents a surface of the user's face, wherein the surface includes forehead, eyes, cheeks, and nose of a user;
• generate a representation of the surface of the user's face, based on the facial geometry information, wherein the representation is in electronic format, and wherein the representation includes three-dimensional locations of the eyes of the user;
• generate an alignment between the representation of the surface of the user's face and a representation of at least a portion of the HMD, wherein the alignment is generated such that at least a minimum amount of space is preserved between one or more optical elements of the HMD and the three-dimensional locations of the eyes of the user that are included in the representation of the surface of the user's face, and further such that a bottom portion of the HMD is tilted towards the surface of the user's face;
• based on the alignment, generate a model of a three-dimensional gasket that fits between the representation of the surface of the user's face and the representation of at least the portion of the HMD, wherein the model is in electronic format, wherein the three-dimensional gasket includes a rigid frame and padding, wherein the rigid frame is configured to removably connect with one or more user-facing surfaces of the representation of at least the portion of the HMD, wherein the padding is configured to fit the representation of the surface of the user's face, and wherein the rigid frame is configured to removably connect with the padding and further configured to removably connect with one or more user-facing surfaces of the HMD, wherein the one or more user-facing surfaces of the HMD correspond with the one or more user-facing surfaces of the representation of at least the portion of the HMD, wherein generation of the model of the three-dimensional gasket includes:
• (i) determination of a portion of the surface of the user's face on which the rigid frame of the three-dimensional gasket will apply pressure, based on the obtained facial geometry information;
• (ii) placement of mating elements on an outside of the rigid frame that are configured to mate with the one or more user-facing surfaces of the HMD;
• and
• (iii) determination of a design of the padding, based on the obtained facial geometry information, wherein the padding is configured to removably connect with the rigid frame;
• export and/or present the model of the three-dimensional gasket;
• and
• manufacture at least the rigid frame of the three-dimensional gasket, wherein manufacturing is based on the model of the three-dimensional gasket as generated.