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US 12,646,678 B2Granted
Plasma-enhanced chemical vapor deposition reactors and associated methods
AssigneeKayaku Advanced Materials, Inc.
InventorsW. Shannan O'Shaughnessy, Sergio Fernandez, Andrew Grant, Lucas Black
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Abstract
Plasma-enhanced chemical vapor deposition (PECVD) reactors and methods of fabricating polymers via PECVD processes are generally provided. In some embodiments, a PECVD reactor has one or more features that enhance the quality of the polymers that may be formed therein. Similarly, some methods are performed in a manner that enhances the quality of a polymer formed thereby.
Claims10
A plasma-enhanced chemical vapor deposition (PECVD) reactor, comprising:
- a deposition chamber,
- wherein the deposition chamber is enclosed by a plurality of walls;
- wherein the plurality of walls comprises a bottom wall and sidewalls surrounding the bottom wall;
- wherein a plasma electrode is positioned inside the deposition chamber above the bottom wall, and wherein a ratio of a spacing between the plasma electrode and its closest sidewall to a spacing between the plasma electrode and the bottom wall is selected to allow flow of a precursor gas to be laminar or substantially laminar;
- and
- a control system, wherein:
- the control system is configured to control one or more of a composition of the precursor gas, a flow rate of the precursor gas, a pressure inside the deposition chamber, and/or a power supplied by the plasma electrode, and
- the control system is configured to maintain a total energy to which a monomer flowing through the deposition chamber is exposed at a value that is greater than or equal to 1.5×10−24 J/molecule and less than or equal to 32.0×10−24 J/molecule.
5 more elements
Dependencies are inferred from the claim text.