Adaptive overhaul with two braze material and CT scans

Abstract

A method of overhaul of a component includes comparing a component to reference data to provide additive manufacturing data. Depositing material on the component using an additive manufacturing device based upon the additive manufacturing data to provide a first object. The depositing of material includes initially depositing a first material having a relatively high melting point, and then depositing a second material which has a melting point lower than the relatively high melting point of the first material. The depositing step further including heating the first and second materials with a laser to sinter the materials to the component. Putting the component into the furnace for a heat cycle. Then determining predicted characteristics of the first object, and comparing the predicted characteristics of the first object to the reference data to provide machining data. Then machining the first object using the machining data. A system for overhauling a component is also disclosed.

Dependencies are inferred from the claim text.