Flux-coated ball and method for manufacturing same
AssigneeSenju Metal Industry Co., Ltd.
InventorsAyaka Shirakawa, Hiroyuki Iwamoto, Shigeki Kondo, Katsuji Nakamura
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Abstract
The present invention employs a flux-coated ball 100 having a core part 110 and a shell part 120 with which the core part 110 is coated. The flux-coated ball 100 is characterized in that the core part 110 is made of a solder ball or a copper core ball, that the shell part 120 is made of a flux layer containing at least one selected from the group consisting of an activator and a resin component, and that an oxide film thickness in the flux-coated ball 100 is 3 nm or less.
Claims9
A flux-coated ball comprising:
- a core part;
- and
- a shell part with which the core part is coated,
- wherein the core part is made of a solder ball or a copper core ball,
- the shell part is made of a flux layer containing at least one selected from the group consisting of an activator and a resin component,
- wherein a thickness of the flux layer is 0.10 μm or more and 2.0 μm or less,
- wherein the thickness of the flux layer is determined by subtracting the diameter of the core part from the diameter of the flux-coated ball and thereafter dividing the result by 2,
- wherein a ball diameter of the solder ball or the copper core ball used in the core part is 30 μm or more and 295 μm or less, and
- wherein the flux-coated ball has an oxide film on surface of the core part, and a thickness of the oxide film measured by the following measurement method is 3 nm or less;
- measurement method of oxide film thickness:
- the flux-coated ball, which is a measurement sample, is ultrasonically cleaned in acetone, and then an Auger electron spectrometer is used to measure the surface of the measurement sample after ultrasonic cleaning under the following analytical conditions, and the oxide film thickness is calculated as a SiO2 equivalent value;
- an acceleration voltage of 10 kV,
- a current value of 10 nA, and
- an analysis diameter of 20 μm.
A method for manufacturing a flux-coated ball having a core part which is made of a solder ball or a copper core ball, and having a shell part with which the core part is coated and which is made of a flux layer containing at least one selected from the group consisting of an activator and a resin component, the method comprising a dry treatment step,
- wherein in the dry treatment step, a container is charged with a powdery flux material, and the solder ball or the copper core ball, thereafter, the container together with the solder ball or the copper core ball and the powdery flux material are shaken and stirred while being heated,
- wherein a temperature condition for being heated is equal to or higher than a temperature that is a melting point of the powdery flux material minus 35° C., and equal to or lower than a temperature that is a melting point of the powdery flux material minus 5° C., and
- wherein the powdery flux material containing at least one selected from the group consisting of the activator and the resin component.
Dependencies are inferred from the claim text.