Shadow walls for use in fabricating devices
AssigneeMicrosoft Technology Licensing, LLC
InventorsElvedin Memisevic, Amrita Singh, Pavel Aseev
Life of this patent
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Abstract
A shadow wall for controlling directional deposition of a material is arranged on a substrate. The shadow wall comprises a base portion and a bridge portion. The base portion is arranged on the substrate and is configured to support the bridge portion. The bridge portion overhangs the substrate. The shadow wall may have improved compatibility with non-directional deposition processes, because adatoms on the surface of the substrate may diffuse under the bridge. Also provided are a method of fabricating a device using the shadow wall, and a method of fabricating the shadow wall.
Claims14
A method of fabricating a device, which method includes:
- fabricating a shadow wall including a base portion and a bridge portion on a substrate, wherein the base portion is arranged on the substrate and configured to support the bridge portion, and wherein the bridge portion overhangs the substrate;
- and
- directionally depositing a material from a direction selected such that the shadow wall casts a shadow on the substrate, the shadow being a region in which the material is not deposited, wherein the material is deposited via a directed beam of material, and wherein the directed beam has a constant azimuth relative to a surface of the substrate during deposition.
A method of fabricating a device, which method includes:
- fabricating a shadow wall on a substrate, the shadow wall including a base portion and a bridge portion by:
- forming a first resist on the substrate, the substrate including a wafer and a dielectric mask for controlling selective area growth arranged on the wafer, the dielectric mask including an opening;
- selectively exposing a portion of the first resist and developing the first resist to form a mask defining a channel;
- forming a second resist in the channel and over the mask, wherein the first resist and the second resist include different materials;
- and
- selectively exposing a portion of the second resist, developing the second resist, and removing the mask defining the channel to form the shadow wall;
- and
- directionally depositing a material from a direction selected such that the directionally deposited material is not deposited in a region defined by a shadow cast on the substrate by the shadow wall, wherein
- the base portion is formed in the channel;
- the base portion supports the bridge portion;
- the base portion is spaced from the opening by a distance of less than or equal to 1.5 μm;
- the bridge portion overhangs the substrate;
- the material is deposited via a directed beam of material;
- and
- the directed beam has a constant azimuth relative to a surface of the substrate during deposition.
Dependencies are inferred from the claim text.