Heat exchanger with expansion joint for thermal expansion and external force tolerance

A heat exchanger for transferring heat between a hot working fluid and a coolant comprising

• a shell arranged around an axis and receiving a coolant therein, the shell extending axially relative to the axis between a first end and a second end,
• a core located within the shell and directing a working fluid therethrough, the core including a plurality of tubes extending axially relative to the shell and defining a tube flow path for the hot working fluid, a first header coupled to a first end of the plurality of tubes to distribute the hot working fluid through the plurality of tubes, and a second header coupled to a second end of the plurality of tubes to receive cooled working fluid, wherein the coolant in the shell flows around and between the plurality of tubes to cool the hot working fluid in the plurality of tubes, and
• an expansion joint coupled to one of the first end and the second end of the shell and a corresponding one of the first header and the second header to provide a seal between the core and the shell, the expansion joint being formed to include bellows configured to transmit external forces through the shell and to allow thermal expansion of the plurality of tubes relative to the shell to minimize thermal stresses in the plurality of tubes so that the thermal stresses are blocked from damaging the plurality of tubes,
• wherein the one of the first header and the second header includes an end plate coupled to one of the first end and the second end of the plurality of tubes and an axially-extending wall coupled between the end plate and the expansion joint, and wherein the end plate, the axially-extending wall, and the expansion joint cooperate to define a flow path for the working fluid into or out of the plurality of tubes,
• wherein the shell defines a cavity for receiving the coolant therein, a shell midsection forming a core space of the cavity, a header segment located axially between the shell midsection and the one of the first end and the second end and forming a header space of the cavity, and wherein the end plate is located radially inward of at least the shell midsection of the shell such that a gap is defined radially between the shell midsection of the shell and the end plate to allow the core to move relative to shell, and
• wherein the heat exchanger further includes a cavity bleed extending between the axially-extending wall and the end plate to pass coolant from the header space into the core space to prevent the coolant in the header space from becoming hot.